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Ultrasonic sensors, ultrasonic switches,
ultrasonic transducers, ultrasound sensors,

measurement with ultrasound

 
 
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A selection of recently published

technical articles, white papers, products

& application examples:



Ultrasonic sensors in road and tunnel construction
 
Ultrasonic sensor in the transfer hopperSNT Sensortechnik AG: During the construction of major highway and railway projects, particularly in tunnel construction, huge quantities of excavation occur. When the mining takes years, it is worth to use giant conveyor belt systems. Such installations may be several kilometers long and have a capacity of more than 1000 tons/hour. These belts are of course fully automated. This creates the risk that the excavation blocks the hopper at the transfer points from one band to another. For permanent monitoring of the transfer stations robust ultrasonic sensors are used. They look down into the hopper and report if the level exceeds a certain value. The plant will then be slowed or stopped accordingly. Suitable ultrasonic sensors from SNT Sensortechnik AG are those of the UPK Series. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years. ...





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65’000h endurance test with ultrasonic sensors
 
The ultrasonic sensors in endurance testSNT Sensortechnik AG: Ultrasonic sensors are often used thanks to their advantageous physical principle when, for example, optical sensors do not work properly due to heavy dirt or rough environment. All the more it is important that the sensors electronics and mechanics are tuned for ruggedness and long service life. SNT Sensortechnik AG has established an endurance test stand in 2004. The devices are permanently turned on and they are checked periodically. Meanwhile, some of the sensors have accumulated 65’000 hours, and they measure the same as on the first day. Besides the electronic components, the ultrasonic transducer is the most critical part. It represents an acoustic diaphragm which is electromechanically excited approx. 30 times per second. The amplitude in the center was measured as a few micrometers. And the transmission duration of one pulse is about 0.1 milliseconds. Thus with a typical ultrasonic frequency of 200kHz the accumulated number of membrane oscillations during the whole endurance test is around 1011. That’s 100 billion oscillations. The membrane, of which one does not perceive that it is moving, has passed 200km forth and to 200km back in this time. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years. ...





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The world’s fastest ultrasonic sensor for highly transparent objects
 
ultrasonic sensorBaumer: With a response time of merely 1.3 ms, the new ultrasonic sensor UNAM 12 is the world’s fastest and comes very close to a photoelectric sensor. Twenty times faster than conventional ultrasonic sensors it is destined for highly dynamic processes. This, and the additional ability to detect very closely placed objects, leads to a considerable increase in efficiency. UNAM 12 detects ultra-transparent packaging materials such as foils or bottles as well as wafers and glass in order to ensure a smooth process flow. To do so with maximum reliability, the ultrasonic sensing principle guarantees impeccable operation regardless of the degree of soiling. Beyond that, the sensor versions with a special beam columnator come with a very narrow sonic beam and, therefore, are able to reliably identify individual objects with even the smallest separation distances. The narrow sonic beam also allows for the sensor to be mounted behind a protective wall and detect objects through narrow gaps in the wall. Thanks to the lateral accuracy of 0.5 mm, the sensor also is extremely precise. ...





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Measuring roll diameter with ultrasonic sensor
 
Measuring roll diameter with ultrasonic sensorSNT Sensortechnik AG: Ultrasonic sensors with analogue output (0..10V or 4...20mA) measure the distance to objects of different size and texture. The measuring ranges vary from few centimeters to several meters. The measurement is performed by means of time of flight measurement of ultrasonic echoes. The ultrasound frequency determines significantly the maximum possible resolution accuracy. It is typically about 0.1...0.2% of full scale measuring range. I.e. at some 1/10mm up to few mm. If an ultrasonic sensor is directed radially to the surface of a material roll or cylinder, one can indirectly measure the roll diameter. The shorter the distance to the sensor, the greater is the current diameter of the roll. Although the accuracy is limited as described above, the detection with ultrasound is - in contrast to optical sensors - almost independent of the material und thus more reliable. Depending on the roll diameter, analogue sensors from SNT Sensortechnik AG of the series UPS (small distances), UPR (middle distances) or UPK (long distances) are used. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years.  ...





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Sierra Expands Liquid Flow Solutions with New Ultrasonic Flow Meter Models
 
Ultrasonic Flow MeterSierra Instruments has announced the introduction of a brand new lineup of their popular transit-time ultrasonic flow meters. The lineup now includes improved next generation Innova-Sonic® 205i and portable 210i models. New to the offering, the Innova-Sonic® 203 has been optimized for customers still looking for good performance, but needing a lower cost, less feature rich option for dedicated clamp-on ultrasonic metering. The Innova-Sonic 205i is Sierra’s highest performing dedicated clamp-on instrument incorporating the latest developments in digital signal processing to offer excellent accuracy and repeatability for a wide variety of liquids. The Innova-Sonic 210i portable clamp-on ultrasonic meter has received a complete repackaging into a smaller more light weight, hand-held configuration including new brighter display and pushbuttons. “What a family,” says Matthew J. Olin, President of Sierra Instruments. “With our new Innova-Sonic 203, and updated 205i and 210i, we’ve got premium and economical solutions for just about any liquid flow application you can imagine with the convenience and elegance of clamp-on ultrasonic metering.” ...





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Ultrasonic sensors detect pallets
 
UPX ultrasonic sensor between the transport rollsSNT Sensortechnik AG: Pallets are loaded in automated systems, packaged and taken to the dispatch. In this example they are charged with construction panels. The pallets are supported on rollers. Their position has to be detected properly in front of the respective work stations. Here ultrasonic proximity sensors of the UPX series are successfully used. They are insensitive to contamination and detect virtually all types of materials, regardless of color and surface. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years. ...





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100 % Stainless Steel Ultrasonic Sensor, Washdown-immune sensor meets IP68/69k requirements
 
Erster tastender Metalface Sensor mit UltraschalltechnologiePepperl+Fuchs: The new UMC3000 raises ultrasonic sensor performance in harsh environments to a whole new level. The unit’s seamless, 100 % stainless steel housing and chemically resistant cable system enable ultrasonic monitoring and control in areas previously considered impossible to solve. Two housing concepts solve a variety of applications. A smooth-barrel, food-grade design meets the stringent standards of the Food and Beverage industry, while a 30mm diameter threaded model is ideally suited for agricultural machinery and other outdoor installations. LED indication of target presence and power is standard on all models. Main features at a glance: * Completely sealed design meets IP 68/69K standards, *Stainless steel sensing face and barrel ...





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Ultrasonic sensors assist in packing of fresh flowers
 
SNT Sensortechnik AG: Fresh cut flowers that are shipped internationally in large quantities, must be fresh, but still efficiently processed and packaged very gently. In this flower-packing machine it has to be detected when a bunch of flowers is ready in the tub for packing. An ultrasonic sensor of the UPR series (see circle) looks down from above on the flowers and outputs a “present / not present” signal. The ultrasonic sensor was chosen because it is able to detect the very different shapes, colors and textures of the flowers reliably. ...


Ultrasonic sensors for wood chip level control
 
WayCon Positionsmesstechnik: Wood chip or wood pellet heating systems are modern CO2-neutral biomass heating systems for both private and large industrial plants. As the volume consumption is relatively large compared to liquid fuels, the knowledge of the current level is particularly important. For large industrial heaters the feed quantity has to be controlled and thus measured as well. Conventional simple level gauges are often overstretched because of the dirty and dusty environment in a tank or on a chip-conveyor belt. Whereas ultrasonic sensors measure reliably even in dusty air and with polluted membrane. Wood pellets are pressed sawdust with no additives. They are particularly suitable for home heating. Wood chips are used mainly in agriculture and industry, where wood residues are available almost for free. Best suited ultrasonic sensors for this application are the UFA or the UN Series. ...


SSI Technologies Inc. Announces Combination Sensor, For Monitoring DEF Temperature-Level-Concentration
 
SSI Technologies Inc. announced the launch of an SCR System DEF combination sensor to monitor urea level, temperature and concentration. These sensors are designed to meet pending worldwide emissions regulations that will require on-and off-road OEMs to monitor DEF quality and concentration for mandated emissions control associated with SCR systems. The combination sensor, utilizing proven ultrasonic technology, is an in-tank design with OBD capability. It provides these critical measures and capabilities: - Detection of 10 percent or greater water dilution of DEF, - Detection of DEF contaminants such as diesel fuel, water, windshield washer fluid, brakes fluid, motor oil, gasoline and anti-freeze, - High resolution (0.5 mm)DEF level monitoring for OEM operator information, - Immediate operator notification of any diesel miss-fills in DEF tank, - Accurate temperature monitoring (+/- 3 degrees C) for DEF heating management, - Redundant indication of empty DEF tank, - J1939 CAN-Bus technology for ready system integration, - Programmable for profiling to regular or irregular/odd shaped DEF tanks. SSI will provide test samples and engineering counsel to qualified OEMs or system suppliers. SSI Technologies Inc. is leading designer and manufacturer of ultrasonic level, pressure and magnetic sensors and monitoring systems. ...


Label Sensor Extended Baseplate Option Supports Wide Webs
 
In response to customer demand, Lion Precision has released an optional extended baseplate for the new LRD8200 Ultrasonic Label Sensor. According to Mark Kretschmar, communication manager, “The LRD8200 has been very successful since it launched, but several users have suggested that a longer baseplate to support wider webs would give them better web tracking on their machines.” The optional baseplate extends two inches (50 mm) from the end of the sensor. The standard baseplate is easily replaced by the user by removing a single screw. The extended baseplates can be purchased separately or the label sensor can be shipped with the extended baseplate installed. More detail on the LRD8200 and the extended baseplate is available at www.labelsensors.com where sensors and accessories can be purchased online. Lion Precision’s LRD Label Sensors are the world’s leading clear-label sensors for ...


Sensors for the food industry, The challenge of perfection
 
Pepperl+Fuchs now manufactures sensors for the food industry that more than satisfy the demanding requirements for cleanliness and hygiene in this sector – in three different technologies. Ultrasonic, inductive and optical sensors. All machines that process food have areas that pose different levels of contamination risk: the product-contact area, the splash area and the product-free area. Pepperl+Fuchs has categorized these areas into zones and assigned sensor properties to each zone. Zone A, B and C. Zone A requires the highest standards of hygiene and so Pepperl+Fuchs has developed the UMC3000 ultrasonic sensor, which is the first proximity sensor that can detect objects directly. The UMC3000 is manufactured entirely from FDA approved materials and designed according to EHEDG guidelines. IP69K protection for extreme thermal shocks is essential in harsh applications. The MLE76 optical sensor is chemically resistant to cleaning agents and offers IP69K protection in spite of the tough ambient conditions in the food industry. The gap-free enclosure and extremely smooth stainless steel surface satisfy cleanliness requirements outlined in EHEDG guidelines. Inductive sensors available in ...

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Ultrasonic sensors for quality testing of fleece
 
WayCon Positionsmesstechnik: Fleece is a nonwoven fabric of individual fibers. It consists of loose fibers, which are not linked. The strength of a fleece is based only on the fiber's own adhesion, but it can be influenced by further processing. To be able to handle and use the fleece, it must be reinforced, for which various methods can be applied. Nonwoven fabrics are used for example in various hygiene articles. To control the desired compression of the material in production one can measure its sound permeability. The denser the material, the more impermeable it is for sound. With the ultrasonic fork sensors type UBA-A of WayCon good and reproducible results are achieved. The sensor output is directly an analogue signal which is a function of the accoustic permeability of the fabric which passes between the transmitter and receiver of the sensor. The ultrasonic sensor is very fast, thus it works even with fast moving material webs. * Ultrasonic fork barrier with analogue output 0…10V ...


Customized ultrasonic level sensors with 3 binary outputs
 
For certain level control tasks sensors with more than one binary output are often favorable. SNT Sensortechnik AG offered so far ultrasonic UPK sensors with one or two PNP outputs. The same sensors with distance ranges from 500 to 5000mm are available on demand as customized versions now with 3 outputs as well. Each can be individually adjusted with a potentiometer. Due to the bigger M12 connector and more potentiometers this version is built in a bigger housing. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years. ...


UN ultrasonic sensors used in vegetable cleaning process
 
Waycon Positionsmesstechnik: Ultrasonic sensors perform two tasks in one process in the agriculture industry for vegetable cleaning. Fresh vegetables from the field must be cleaned quickly in large quantities, packaged and transported to the supermarket. At first a lot of dirt sticks on the carrots. They are cleaned in water baths and then brushed clean with mechanical rotational brushes. They are then weighed accurately and packed in plastic bags. Compact ultrasonic sensors of the UN series from Waycon Positionsmesstechnik can be used here for two purposes. First, the level of the water bath is controlled by a sensor. Before the brushing machine two UN sensors are mounted with synchronization. They measure the level of the feed hopper and control the conveyor belt in a way that the brushing machine is always properly loaded. The environment is very rough. A lot of water, soil and carrot skin is splashing around. The UN sensors are IP67 waterproof and mechanically very robust. They work even with heavily polluted diaphragm. ...


For all those needing chemical-resistant and pressure-resistant sensors!
 
microsonic: The new hps+ ultrasonic sensors from microsonic are fitted out - as standard - with a Teflon film. It is sealed with a FFKM O-ring against the housing made of 1.4571 stainless steel or PVDF. This ensures a high degree of resistance to aggressive media, which was proved through being stored over cellulose thinner and 1,000,000 alternating pressure stresses. The hps+ sensors can be used for filling level measurement in tanks up to a 6 bar positive pressure, as well as under normal pressure. Pressure-tight installation in a tank is undertaken by means of a 1“or a 2“ threaded flange. The hps+ ultrasonic sensors are now available with 4 ranges from 30 mm to 8 m ...


Ultrasonic sensors for wood chip level control
 
SNT Sensortechnik AG: Wood chip or wood pellet heating systems are modern CO2-neutral biomass heating systems for both private and large industrial plants. As the volume consumption is relatively large compared to liquid fuels, the knowledge of the current level is particularly important. For large industrial heaters the feed quantity has to be controlled and thus measured as well. Conventional simple level gauges are often overstretched because of the dirty and dusty environment in a tank or on a chip-conveyor belt. Whereas ultrasonic sensors measure reliably even in dusty air and with polluted membrane. Wood pellets are pressed sawdust with no additives. They are particularly suitable for home heating. Wood chips are used mainly in agriculture and industry, where wood residues are available almost for free. Best suited ultrasonic sensors for this application are the UPK Series or the UPR Series. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years. ...

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Non-Invasive Flow Sensor SONOFLOW for the Use at Flexible Tubes
 
SONOTEC presents for the first time its latest clamp-on ultrasonic flow sensor SONOFLOW CO.54 for the use at flexible tubes at the COMPAMED 2010. The specialist for ultrasonic applications from Halle expands with the intelligent ultrasonic sensor for non-invasive flow detection its sensor series. Potential applications of the compact ultrasonic sensor for a quick and reliable flow detection lie in the field of medical, laboratory and pharmaceutical technology. Due to its special construction the ultrasonic sensor provides great advantages in areas with strict hygienic standards. The method is adaptable to individual tube sizes and other specifications, such as power supply, different materials and signal output. Since the tube is to be pressed into the clamp, the ultrasonic sensors have no contact with the liquid and they do not need any coupling medium. The measurement is independent of the liquid colour. Further advantages of the clamp-on method are the quick operating principle without any time lag and the fact that there is no wear at the ultrasonic sensor. ...


UPK ultrasonic sensors used in vegetable cleaning process
 
SNT Sensortechnik AG: Fresh vegetables from the field must be cleaned quickly in large quantities, packaged and transported to the supermarket. At first a lot of dirt sticks on the carrots. They are cleaned in water baths and then brushed clean with mechanical rotational brushes. They are then weighed accurately and packed in plastic bags. Compact ultrasonic sensors of the UPK series from SNT Sensortechnik AG are used here for two purposes. First, the level of the water bath is controlled by a sensor. Before the brushing machine two UPK sensors are mounted with synchronization. They measure the level of the feed hopper and control the conveyor belt in a way that the brushing machine is always properly loaded. The environment is very rough. A lot of water, soil and carrot skin is splashing around. The UPK sensors are IP67 waterproof and mechanically very robust. They work even with heavily polluted diaphragm. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years. ...


The sure way to avoid paper jams
 
Pepperl+Fuchs: Ultrasonic double material sensors: We’ve all experienced the situation: you stand in front of the photocopier waiting patiently for the last sheet of paper only to discover that it has folded itself carefully between the rollers and is now blocking the path of all subsequent copies. Those who have the patience and time to consult the manual to find out what to do are fortunate. But not all of us have the time or the desire to find out about the intricacies of the copier and its feed system. While this may be a minor irritation in the consumer sector, such paper jams can cause enormous cost in industry due to stoppages and reject goods and often also result in high-cost repairs to the sensitive rollers of the printing presses or other parts of paper processing machinery. Accordingly, the primary aim must be to detect these paper jams (caused by the feeding of doubled sheets of paper) before they happen and to prevent them. In recent years, ultrasonic technology has proven its effectiveness for this central task in ...


UPF ultrasonic sensors for quality testing of fleece
 
SNT Sensortechnik AG: Fleece is a nonwoven fabric of individual fibers. It consists of loose fibers, which are not linked. The strength of a fleece is based only on the fiber's own adhesion, but it can be influenced by further processing. To be able to handle and use the fleece, it must be reinforced, for which various methods can be applied. Nonwoven fabrics are used for example in various hygiene articles. To control the desired compression of the material in production one can measure its sound permeability. The denser the material, the more impermeable it is for sound. With the ultrasonic fork sensors type UPF-A of SNT Sensortechnik AG good and reproducible results are achieved. The ultrasonic sensor output is directly an analogue signal which is a function of the acoustic permeability of the fabric which passes between the transmitter and receiver of the sensor. The ultrasonic sensor is ...


Sensor trends for commercial vehicles and mobile machines
 
Pepperl+Fuchs manufactures extremely durable and resistant sensors for construction machines, agricultural and forestry machinery, communal vehicles, fork lift trucks and spreaders for all operating principles. The sensors meet demanding requirements for continuous outdoor use and offer features such as extended voltage ranges for on-board power supplies, oil-resistant connection lines, increased noise immunity, electromagnetic compatibility and e1 approval. The product portfolio includes M12, M18 and M30 series inductive sensors with a cylindrical design, which are also available in a stainless steel version, block-shaped sensors from the F33 series, type F99 inclination sensors for measuring ranges of 0 to 360° as well as absolute measuring inductive position sensors and angle sensors from the PMI range. Magnetic rotary encoders and special safety encoders with functional safety features are available for special requirements relating to harsh ambient conditions and safety. Ultrasonic sensors can be used in a wide variety of applications such as agricultural machinery. ...

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Baumer expands its portfolio of IO-Link sensors
 
Baumer: Nowadays, users look for an increasingly simple operation of their machines. Additionally, requests for a maximized machine performance and minimized down time are made. Baumer meets these customer requirements with expanding ist existing portfolio of IO-Link sensors. Already in 2007, Baumer fittet their first sensor with the communications standard IO-Link, the smallest photoelectric sensor with background suppression FHDK 04. Next to the red light distance sensor FADK 14 a communication between sensor and control via IO-Link is also possible in the new Series 09 ultrasonic sensor since the beginning of this year. Thanks to the bi-directional communication between control and sensor/actuator, parameterization is facilitated considerably and can be effected during the process. Additionally, it is possible to avoid machine down time due to error diagnosis or early detection. Remote parameterization and diagnostics via online communication are realistic for the future. Thus, Baumer pushes the establishment of IO-Link and develops additional IO-Link products in all sensor technologies. E.g. the inductive sensor IWRM 12 will soon be available with the communications standard ...


UPF ultrasonic fork sensors used in production of photovoltaic foils
 
The new UPF-A sensors from SNT Sensortechnik AG are used in the production of novel flexible photovoltaic foils. Existing silicon based photovoltaic cells are deposited on glass, which is heavy and fragile. The new partially transparent polyimide films are subjected to vacuum coating processes and rolled up at the end. The low weight and mechanical flexibility opens completely new fields of solar electric power generation. Between each process the film has to be brought back to the correct position. Here works the ultrasonic edge sensor with analog output type UPF-A. It gives a linear signal (0…10V) in function of the web edge position. The signal is then used by the machine control to slightly tilt the next roll until the foil runs again in the middle of the sensor. This is a permanent control process in the 1/10 mm range. The ultrasonic sensors are here very much superior to conventional optical through beam sensors because they can detect the edges of transparent or partially transparent material without problems. ...


Compact ultrasonic sensors with extremely short response times
 
With the especially compact implementation of the versions HRTU 412 and HRTU 420, Leuze electronic extends the range of its switching and measuring ultrasonic sensors by retro-reflective ultrasonic scanners with extremely short response times. The new versions distinguish themselves via three different sound lobes with narrow, normal and wide opening angles. The narrow sound lobes in particular permit the detection of the smallest of objects or the detection through the smallest of apertures at short response times of only 10 ms. HRTU 412 sensors are implemented with a cylindrical housing (M12 x 1), HRTU 420 sensors have a cubical housing (20 x 42 x 15 mm) instead. Teach-in on the device makes the deployment of the new sensors convenient. The automatic locking of the teach button protects against erroneous use. The new versions – such as all other ultrasonic sensors by Leuze electronic ...


Scientific investigations prove adverse effects from contamination in reflecting ultrasonic flowmeters are a myth
 
Krohne: Ultrasonic flowmeters for custody-transfer measurement of natural gas are prone to contamination. There have been continuous allegations that ultrasonic flowmeters with soiled reflectors will measure inaccurately due to the contamination on the reflectors. Up to today, there have been no test results that will withhold this allegation. Exhaustive investigations at the EON Ruhrgas high-pressure gas testing facility in Lintorf (Germany) on possible effects of contamination on ultrasonic flowmeters (UFM) have irrefutably shown that the accuracy is not affected by the reflection principle. Indeed, the investigations substantiate a significant advantage of reflection technology; actually compared to direct path measurement the level of contamination can be recognised from the reflection properties of the acoustic signal. ...


The pico+ ultrasonic sensor family now has an analogue addition
 
The future belongs to the IO-Link. Even so, there is still a long life left for the ultrasonic sensor with analogue output. That is why microsonic GmbH has now extended the M18 pico+ product range with sensors of a 0–10 voltage output and a 4–20 mA current output. The pico+ ultrasonic sensors are the smallest M18 sensors in the manufacturer's range. They have a 30 mm blind zone and a slim beam spread. Thanks to a 0.2 mm resolution they even scan small objects with a maximum degree of precision. All pico+ ultrasonic sensors can be had in 3 ranges and 2 housing variants. The proven microsonic teach-in procedure allows the analogue characteristic to be set and the output characteristic switched over from the rising to the falling one. Both the switching design of the IO-Link interface and the analogue pico+ ultrasonic sensors are supported by the microsonic LinkControl software for ...

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The piezo plays detective, Ultrasonic transducers in air-bubble detectors (ABD)
 
PI Ceramic (PIC): In medical engineering it is often necessary to ensure there is an undisturbed flow with no air or gas pockets. This is achieved with the aid of ultrasonic technology in so-called bubble or air-bubble detectors (ABD). Piezoelectric components from PI Ceramic are used as the ultrasonic transducers. They generate and receive the ultrasonic waves for these sensors. The sensors are mounted on the outside of flexible tubes and operate under sterile conditions without coming into contact with the medium to be transported; they therefore do not interfere with the flow rate, nor is there any danger of contamination. The bubble detector detects air bubbles in flexible plastic tubes filled with liquid, regardless of the color of the medium. Permanent monitoring of the flow is particularly essential for dialysis, transfusion pumps or heart-lung machines ...


Ultrasonic fork sensors with binary output
 
SNT Sensortechnik AG: The UPF-A ultrasonic fork sensors were offered so far with 0...10V analogue output. It is possible to measure the edge position for web guide control. The same ultrasonic sensors are now available on demand with a PNP binary output (NO or NC) as well. This can be used e.g for counting parts on small conveyors. Ultrasonic sensors are superior to optical fork sensors when targets have to be detected in dusty and dirty environemt. The sensors with PNP output have an M8 4-pin connector with built-in LED for status indication. More and much slimer ultrasonic fork sensors with binary output ...


Measuring sensors AlphaProx
 
Baumer united all of its measuring sensors under the name AlphaProx. This comprehensive line of products comprises very diverse technologies; from photoelectric sensors and inductive sensors to ultrasonic sensors and magnetic sensors. The AlphaProx portfolio is not only very broad, but many sensor variants in the different technologies also result in a great depth. Thus, the ideal solution is available for every measuring task. Very small sensors with wide sensing ranges can be employed when space is limited and therefore reduce design efforts on machines. At the same time, high resolutions to the micrometer range guarantee precise measurements which result in a high process quality. Robust sensors in metal housings are available for applications under rough conditions. They have a high durability and provide for high process reliability, even in demanding ...


Open communication – Ultrasonic sensors with IO-Link
 
Thanks to their new IO-Link interface, Baumer’s Series 09 ultrasonic sensors can now communicate with the control bi-directionally. Thus, the sensors’ intelligence, e.g. the integrated sonic echo analysis, can be used externally. As a result they are more versatile than conventional sensors and increase the process reliability. On the one hand, the sensor can be adjusted ideally to the current situation during the process via the direct communication from the control. For instance, the integrated temperature compensation can be switched off or on as needed. This results e.g. in quicker and more accurate measurands when the machine is started. The output function (edge/window) can also be adjusted individually according to the objects to be detected, which ensures a relaible detection in every situation. On the other hand, information emitted by the sensor can now be used for troubleshooting and therefore prevent process errors or machine breakdowns ...


Ultrasonic Fork Frame Light Barrier
 
Labelling always means precision work at maximum speed. Conventional optical fork frame light barriers fail where transparent labels, printed with metal particle lacquers, are to be detected on transparent backing films. The new ELTROTEC ultrasonic fork frame light barrier FA 98 ULTRA has been developed to meet exactly these demands and is working at a precision rate of 100% when triggering labelling machines. With its rim width of 3mm and a fork depth of 70 mm it can be applied for various labels and, due to its depth, even reaches significant trigger points located further on the inside of a carrier material. High repeatability is ensured with a switching frequency of 1 KHz and the simple adjustment of rims and gaps via teach-in. Because of ultrasonic principle there are no effects of extraneous light on the sensor. Also available from ELTROTEC are optical forks of identical type with a breadth of 12 mm, rim width of 3 and 5 mm and a switching frequency of 10 KHz of the FA 98 S series as well as capacitive label sensors for all label types with up to 30 KHz switching frequency for the detection of splices, ...

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Teachable ultrasonic fork sensors for web guide and edge control
 
SNT Sensortechnik AG: The new edge sensors type UPF-A TOR are based on the experience of SNT Sensortechnik AG with ultrasonic through beam sensors. New software algorhythms and a unique SONARANGE ultrasonic transducer material allow an accuracy and temperature stability so far only realized with optical systems. But the ultrasonic fork barrier is much less sensitive to dirt and dust compared to optical sensors. Further more transparent materials such as foils can be perfectly handled. The so called plane change error has been minimized to almost zero. Together with the high sampling speed of the sensor this means that fast moving and thus fluttering webs are well aligned. The sensor can ideally be adjusted to the actual air conditions by the help of the teach-in function. Furthermore acoustically transparent materials such as textiles can be measured. With teach-in the signal output can be defined at fully closed as well as at fully open fork. In addition, the output signal can also be inverted via teach-in. The new ultrasonic ensors can be teached by push buttons or through the ...


Improved and unified UPR series,  ultrasonic sensors
 
SNT Sensortechnik AG: Oil resistant: Thanks to the new transducer sealing made of Viton® the UPR sensors are very robust against many environmental influences. In particular, they are oil resistant, unlike many other ultrasonic sensors. The black annular seal between the white transducer and the sensor housing is used for acoustic decoupling. Thus it must be of elastic material. SNT Sensortechnik AG is now able to offer this sealing in very resistant Viton® material. Uniformly: In the context of product rework all old types of the UPR series are now built in UPR 1003 version. This means a reduction in the variety of models and in addition all UPR sensors will have full background suppression. These improvements are now starting to flow into the production of all UPR sensors. There are no additional costs for the customer. SNT Sensortechnik AG is a specialist in ultrasonic sensors for ...


Ultrasonic sensor for the smallest objects
 
Baumer is launching its new Series 09 ultrasonic sensors for detecting very small objects in openings with small diameters. The sensors are equipped with a special nozzle which allows them to measure into openings of a minimum of 3 mm in diameter. Thanks to the rectangular housing with a width of only 9 mm, they are ideally suited for applications with limited space and can be cascaded. The resulting parallel measurement and the short response time of 7 ms lead to shorter process times. The electrical outputs range from analog and digital to serial or IO-link, which increases the flexibility. Although the ultrasonic sensors have originally been developed for the laboratory automation they can be used in many different industries. ...


Novel edge control with ultrasonic fork sensor
 
SNT Sensortechnik AG: Edges of running webs and belts get laterally misaligned after a short time without permanent external control. Typical applications are found for example in the manufacture and processing of foils, paper, tin or textiles, but also for drive belts. Previously, mechanical or optical sensors have been used to determine the lateral position of the edge in order to continuously adjust mechanically. These are often too slow or too sensitive to dirt and dust. Moreover, optical sensors cannot reliably detect edges of transparent or partially transparent material. Especially modern packaging and labeling foils have these properties: they are transparent and partially printed. The new ultrasonic fork sensors series UPF-A of SNT Sensortechnik AG have been developed exactly for these applications. They consist of a transmitter and receiver who exchange ultrasonic signals. The ultrasonic transducers are developed and manufactured in-house. Depending on the coverage of the edge, more or less signal is received. Depending on the coverage of the edge, more or less signal is received. ...


UPS 150 FB Series: Level measurement in cavities with only 4mm diameter
 
SNT Sensortechnik AG: Our UPS miniature ultrasonic sensors had a very successful sales performance in 2008. Many industrial applications can be solved with the standard model UPS 200, where optical, inductive or capacitive sensors might have problems with detection. Furthermore with the UPS sensors with analogue output a precise distance or level measurement can be realized, with a precision of approx. 0.3mm. The special version “FOCUS Beam” has been particularly successful in various applications. It proved its advantage in the detection through very narrow openings. Since the FOCUS Beam does not have any disadvantageous blind range, one can place it very close (few millimeters only) to the opening of a cavity. There the beam is only 3mm wide in diameter. This allowed e.g. to measure the level in only 4mm wide honey comb shape cavities as used in medical laboratory applications (see left picture below) with an accuracy of only few 1/10mm. Of course such measurement needs a precise alignment of the sensor axis and the cavity to be measured. On the right side below the comparison of detection beams of UPS 200 (standard sensor) vs. UPS 150 FB (FOCUS Beam sensor) is shown. ...

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OPTISONIC 6300 XT: Non–intrusive flow measurement in hot applications
 
KROHNE has added a new sensor variant to its product range of clamp-on ultrasonic flowmeters for measuring liquids: the new OPTISONIC 6300 XT for high temperature applications. It allows for a non-intrusive measurement of fluids with temperatures up to 200 0C or 392 0F. The sensor and connection box of the OPTISONIC 6300 XT are made out of stainless steel, special transducers are integrated in the sensor construction, and a red coloured protection sleeve for the signal cable is provided to prevent damages from hot pipes. The OPTISONIC 6300 XT is available in two sensor types; small and medium, applicable for diameter sizes DN 15 to DN 400. Target applications and markets for the OPTISONIC 6300 XT include heated hydrocarbons, molten sulphur, thermal oil, heat traced MDI, carbamate in the petrochemical and chemical industry, hot water for district heating and condensate in the energy industry and CIP/SIP processes in the food and beverage and pharmaceutical industry. In these applications, OPTISONIC 6300 XT offers many benefits as it is easy to install, increases safety and it provides accuracy and reliability. ...


Oil resistant thanks to Viton® sealing
 
The UPX series ultrasonic sensors of SNT Sensortechnik AG are well proven proximity switches for detecting targets regardless of material, surface, color and size, even under dust, dirt, fog and light up to a distance of 500mm. The UPB version in the same housing is an ultrasonic through beam sensor, whose outstanding characteristics is the high measurement speed coupled with the large measuring range of 1500mm. Thanks to the new transducer sealing made of Viton® the UPX and UPB sensors are very robust against many environmental influences. In particular, they are oil resistant, unlike many other ultrasonic sensors. The black annular seal between the white transducer and the sensor housing is used for acoustic decoupling. Thus it must be of elastic material. SNT Sensortechnik AG is now able to offer this sealing in very resistant Viton ® material. SNT Sensortechnik AG is a specialist in ultrasonic sensors ...


From the inventor of the ultrasonic double sheet control: the new dbk+4
 
microsonic: In 1999 a well-known printing machine manufacturer for the first time used the microsonic dbk-4 double sheet control in his sheet printing machines. Since then the field of applications has extended far beyond this. microsonic has now brought a new generation of ultrasonic double sheet controls onto the market. The new dbk+4 goes down extremely well thanks to an absolutely new field of application and that fact that it unites several variants of its predecessor in just one appliance. Three control inputs now enable 3 pre-set working ranges to be selected – and also changed during ongoing operations. "Standard" covers the broadest spectrum of materials and weights for the straightforward double sheet monitoring. "Thin" is used especially with very thin papers or films. The "Thick" working mode is there for scanning thick plastic films or PCBs. ...


Flow control per ultrasonic
 
With its Type 8081 ultrasonic flow transmitter, Bürkert Fluid Control Systems launches a completely new transmitter for monitoring or controlling aqueous solutions. Applications include monitoring the cooling water during robot welding, injection moulding, die casting, as well as monitoring coolants in metal cutting applications. Thanks to the ultrasonic technology, the 8081 is also ideal for all applications where flow in a highly dynamic range (up to 1:500) needs to be measured with great accuracy (2% oR + 0.01% FS) using sensors with no moving parts. This very high dynamic range significantly restricts the types of suitable flow sensors. Measurement principle: The measurement principle behind the 8081 is based on the transit time technique: two piezo-electric sound converters (transmitter-receiver) transmit and receive the sound waves. The sound travel times are measured in the nanosecond range. The crucial point is that the ultrasonic signal moves faster in the flow direction than in the opposite direction: the difference in transit time is directly proportional to the flow speed and can therefore be used to determine the flow rate. An integrated patented measurement pipe generates an homogenous flow profile ...


Ultrasonic Sensors - When a µ-liter makes the difference
 
Baumer Electric: In lab automation small containers such as microwell plates or test tubes are used in analytical processes of liquids. Since the liquids to be analyzed are often available in limited quantities only, this market has been confronted with an ever increasing demand for highly precise level measurement. Baumer is now responding to this challenge with the new Series 09 ultrasonic sensors. They are capable of measuring into wells with as little as 3,3 mm opening diameter, providing a 0,1 mm resolution. This performance converted to a type 384 microplate results in a resolution of 1,09 microliters. Thus, the loss of liquid can be kept within very tight limits. Additionally, the measurement allows the detection of flaws at an early stage of the analyzing process, which keeps the general process quality at a high level. Efficiency concerning scanning speed is a further highlight of the Series 09 sensors. Thanks to a housing width of less than 9 mm, eight sensors arranged in-line are capable of scanning a type 96 microwell plate in one single cycle. The short response of as little as seven milliseconds allows fast scanning rates, which in turn lead to minimal process times. The benefit are a maximum of process quality at a minimum loss of time. The range of applications for the new ultrasonic sensors is far larger than the described liquid level measurement in lab automation systems ...

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Level measurement in cavities with only 4mm diameter
 
SNT Sensortechnik AG: Many industrial applications can be solved with the miniature ultrasonic sensors series UPS, where optical, inductive or capacitive sensors might have problems with detection. Furthermore with the UPS sensors with analogue output a precise distance or level measurement can be realized, with a precision of approx. 0.3mm, with 0…10V or 4…20mA output. The special version “FOCUS Beam” (center on picture) has a focusing device for the ultrasound. It has been particularly successful in various applications. It proved its advantage in the detection through very narrow openings. Since the FOCUS Beam does not have any disadvantageous blind range, one can place it very close (few millimeters only) to the opening of a cavity. There the beam is only 3mm wide in diameter. This allows e.g. to measure the level in only 4mm wide cavities with an accuracy of only few 1/10mm. The other special version "CP" (Chemical Protection, right on picture) has a PTFE diaphragm with a protective sleeve. This can be used as a level sensor also in small containers with aggressive liquids. SNT Sensortechnik AG is a specialist in ultrasonic sensors for more than 20 years ...


Weld Inspection and Crack Detection with Ultrasound
 
The newly developed SONOSCAN angle probes of SONOTEC for non-destructive material testing check metals for cracks and inclusions. They are mainly used in the metal industry. The ultrasonic probes are able to detect critical defects as well as quality deficiencies of welds. They are effective ultrasonic converters which compatible with the common mobile ultrasonic testing equipment. Inside the angle probes there is a transducer which is able to emit ultrasonic transverse waves in a specific angle to the workpart via a forward wedge. Existent material deficiencies can be identified on the basis of the reflection echo. It is possible to adapt to curved surfaces i.e. adaptation to different pipe forms through seat grinding of the probes. Thus the DIN EN 1714 standard regarding non-destructive testing of welds can be well achieved. The unique and benefical ergonomical shape of the angle probes enables a comfortable and a handy usage. The precise ultrasonic probes are developed and manufactured by SONOTEC in two different types of construction. They can be chosen according to the angle, the frequencies and the size of transducers for different material thickness as well as spatial conditions. ...


High efficient and accurate wall thickness measurement with ultrasound
 
SONOTEC offers a wide range of wall thickness gauges which suit various industrial applications for non-destructive material testing. The robust watertight devices with integrated data logger and USB-interface are precise and reliable. Their ergonomic shape allows a comfortable and handy usage. The new ultrasonic wall thickness gauge SONOWALL 50 was developed for the precise measurement of the wall thickness of materials such as glass, metal, ceramics and plastics. The small and light thickness gauge is characterized by its diverse fields of application and a stable data readout. Due to the wide measuring range an enormous variety of applications can be satisfied with only one single probe. The device tests pipes, tanks, pressurized containers, machines and steel parts reliably. It is easy to use and serves for a quick detection of corrosion. Despite the numerous features and the exquisite design the SONOWALL 50 is a cost- effective ultrasonic measuring gauge ...


Non-intrusive full/empty limit switch at small diameter pipes (10...50 mm)
 
SONOTEC: The optimized ultrasonic limit switch SONOCONTROL 15 detects quickly and reliably whether a pipe is filled with liquids / liquid gases or not. The compact sensor is mainly used in plants of the pharmaceutical sector and the food industry. Here, the SONOCONTROL 15 is employed for the protection of pumps and the control of filling systems. The known advantages of the limit switch, such as the non-intrusive ultrasonic measurement through the wall as well as the precise distinction between empty and liquid filled pipes, have been upgraded by further favourable characteristics. The simplified installation method of the 2-wire system for example, which can be carried out even during system operations, guarantees an optimal use of the device. Due to a new pipe fastening system made of plastics the sensor can be relocated quickly and easily. Furthermore, the advanced firmware assures a stable operating mode. ...


Sierra Ultrasonic Thermal Energy Flow Meter For Liquid Energy Consumption Measurement
 
Sierra Instruments, Inc.: MONTEREY, CA – Sierra's Innova-Sonic® Model 205 Thermal Energy Meter is a transit-time ultrasonic flow meter designed to measure the thermal energy flow rate and totalized energy consumption in liquid heating and cooling applications including HVAC, office buildings, large condominium or apartment developments, solar thermal heating and geothermal. Non-intrusive clamp-on ultrasonic sensor technology makes for easy and economical installation. The Model 205 Thermal Energy Meter offers high accuracy (+/-0.5% of reading) enabling custody transfer of thermal energy. Built-in totalizers and data loggers are used to record daily, monthly and yearly totalized energy usage and report total energy used. These functions make it easy to account for energy usage and accurately allocate costs to end users. A built-in SD card and a supplied data-analysis and graphing program allows for easy storage and analysis of collected data. The Innova-Sonic Model® 205 Thermal Energy Meter includes ultrasonic transducers, remote electronics, and two PT100 ...

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Ultrasonic limit switch
 
The intelligent ultrasonic limit switch SONOCONTROL 40 from SONOTEC controls the level of liquids and liquid gases. The new device of the SONOCONTROL series is used as a non-intrusive level control system through the wall, consisting of a probe, fastening, couplant and evaluation instrument. The ultrasonic measurement method is applicable in numerous industrial fields like the chemical industry, petrochemistry, food industry and the pharmaceutical sector. The non-intrusive system can be used for ride-height control, full-/empty signaling, protection against dry running, position control, ice level control, limit control in liquids and liquid gases and for air bubble- and solid detection. The SONOCONTROL 40 combines application diversity with an outstanding operating simplicity. The new innovative measuring method allows an easy installation. The device can be factory-set for measuring tasks of serial operations (plug-and-play). Additionally, the device consists of an easy operating software, which also facilitates individual measurement adjustments. The compact configuration of the ultrasonic limit switch ...


Solution instead of Dissolution: Chemicals-resistant crz-15 Sensors
 
microsonic: In the past ultrasonic sensors for measuring corrosive media levels or in applications involving machinery and equipment being cleaned with corrosive liquids could often not be used. This was very much down to the corrosive effect on the ultrasonic transducers of these liquids and their emitted gases. microsonic has now developed a special zws sensor design on the market. It involves the entire sensor housing - including the ultrasonic transducer - being provided with a special parylene protective coating. The result is that the whole of the sensor is hermetically protected. Thanks to this novel protective coating, zws ultrasonic sensors can now be used in corrosive environments. This new sensor range is called crz. Completely new applications are thus being opened up. ...


OPTISONIC 6300 also featured in stainless steel
 
After the successful introduction of the OPTISONIC 6300 clamp-on ultrasonic flowmeter, KROHNE now releases a new feature for this instrument. The OPTISONIC 6300 ultrasonic flowmeter is now also available with a stainless steel sensor to meet harsh environmental conditions (i.e. corrosive environments). This complements the previously introduced general purpose aluminium version. KROHNE’s OPTISONIC 6300 is a clamp-on ultrasonic flowmeter, which can be installed very quickly without dedicated training or special tools. Flow measurement can be done anywhere and start-up is immediate. With its robust industrial construction and regreasing concept the meter provides a revolutionary solution for easy handling. The OPTISONIC 6300 has a high-quality, robust clamping mechanism suited for industry demands. The instrument monitors fluid anywhere where there is no need for high accuray, regardless of pipe size or material. Moreover there is no need for process shut down and it reduces installation costs. ...


A new generation of ultrasonic forked sensors
 
The established range of forked sensors with ultrasonic technology from Leuze has been developed to a new level, offering users a range of innovative functions and unique performance credentials. The ultrasonic forked sensors developed by Leuze electronic for label detection are capable of recognizing every conceivable material combination with paper, film, metallized film labels or thin metal film on all kinds of different backing materials with a high degree of dispensing accuracy. Its generous mouth width allows it to easily cope with non-standard label types such as booklets or leporellos. Leuze has now taken this product series onto a higher development level, and with its new IGSU 14B is offering a range of innovative functions plus unique performance credentials. Users already familiar with the proven Leuze forked sensor series GSU 14 will immediately notice the added “I” in the type designation. This is an identifying feature typically used by Leuze to denote a separate warning input. This type of device has its own integrated self-monitoring facility and is capable of indicating errors during teach-in and in ...


Ready, steady, I'm there already: Rapid 125 Hz Switching Frequency
 
microsonic: High counting frequencies, short reaction times – no problem at all for the zws-7 sensor. The typical switching frequencies of ultrasonic sensors – 2 to 25 Hz - depend on the range. However these frequencies do not suffice in many applications. To meet these particular requirements, microsonic has developed the zws-7 ultrasonic sensor. It scans objects at a maximum 100 mm detecting range with a switching frequency of up to 125 Hz in keeping with DIN EN 60947-5-2. This allows both detection of objects with a high counting frequency and extremely narrow gaps between two objects at fast machinery speeds. The zws-7 responds under 3 ms. Additionally fitting the new SoundPipe to the zws-7 would markedly raise the power to detect narrow gaps between two objects at high ...

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Mobile level control
 
SONOTEC: With the SONOCONTROLmobil it is possible to identify the filling level of vessels, pipes or bottles through their non-transparent walls easily and fast. The mobile ultrasonic sensor enables the detection of liquid levels in pipes or containers, which have a diameter between 200 and 1000 mm. The system can be used for the control of liquids and liquid gases. The sensor differentiates reliably between liquids and air/gas. The user friendly and mobile device can be applied for the control of filling levels after filling procedures as well as for service controls of bottles, containers and pipes. There is no process interruption since openings of systems or removals of bottles for weightings are no longer necessary: - control of bottles filled with fire extinguishant - level control of containers filled with aggressive fluid chemicals or diesel/fuel oil - control of coolant tanks - function control of installed level control devices ...


Baumer Miniature sensors - Small, lightweight and precise
 
For applications in restricted space, Baumer offers the most diverse miniature sensors for convincing and precise solutions. The small IWRM 04 distance-measuring inductive sensors, with a diameter of 4 mm and a housing length of only 30 mm, are the most compact inductive analog sensors on the market. With a short response time of 0,5 ms and the high resolution of 1 μm, they are without equal in this size class. The FHDK 04 optical miniature sensor provides a compelling argument with very high efficiency background suppression. The Baumer developers were able to accommodate this sensor in a housing measuring only 4 x 6 x 45 mm. With a bracket for profiles and only one groove plate, this sensor can be secured in any commercially available extrusion frame. Several sensors may be operated next to one another without any mutual optical interference. In addition, the IO-Link communications standard is supported. Ultrasonic sensors ...


Pin-point detection of glue traces
 
Leuze: The system VSU12 comprising two ultrasound sensors and a separate indicating unit was developed specifically for the reliable detection of glued joints in paper webs. This system is able to recognize glue joints independently of the roller and glue material, the adhesive tape colour and the execution of the glue joint. As the ultrasound sensors are able to recognize the glued joints either within a roller or between a main and a secondary roller not only almost irrespective of the material, colour and properties of the gluing material, but also independently of the roller material, the same glue joint sensor can be used to process not only paper but also film material. And furthermore, the system adapts automatically after a change of material without even requiring a teach-in process for the new material. All the operator does is to preselect the basic material at the indicator unit once. The indicator unit then adjusts automatically to the noise permeability of the roll material. The maximum web speed at which this system ...


Chemicals-resistant mic+ ultrasonic sensor
 
microsonic: The allroundtalent mic+ with film-coated ultrasonic transducer. Thanks to the dirt-repellent membrane and its stainless steel housing the crm+ sensor copes with maximum operational demands. Filling often entails some spatter getting onto the sensor membrane. The risk here is that the sensor membrane might get damaged. In such instances microsonic has now fitted out the mic+ ultrasonic sensor with a protective foil making it easy to remove caked-on soiling, such as hardened casting compound and cement spatter. The protective film is also highly resistant to corrosive media. The threaded sleeve is made of 1.4571 stainless steel. ...


IO-Link sensors - innovation with true value added!
 
Baumer Electric: IO-Link is the new standard in the lower communication layer supported by leading automation and sensor manufacturers. An IO-Link sensor transmits standard digital or analog output signals and provides an additional serial data communication with the control unit as master to exchange parameters such as the measuring range, sensitivity, time delay and operating mode. Because the serial data transmission needs no additional wires and the output signals are compatible, it is possible to use standard cables and connectors and combine or mix IO-Link devices and standard devices. This advantage simplifies the entry, realization and use of this new and easy technology. Baumer offers now an expanded range of IO-Link products. From the smallest optical switches up to ultrasonic and inductive distance sensors, a wide variety of technologies and devices is available. ...

 

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