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Torque sensors / torque transducers /
torque measurement
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A
selection of recently
published
technical
articles, white papers, products
&
application examples: |
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Kistler's Lorch Production Site
Commissions New Calibration Unit for Torque Sensors and Torque Systems |
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Kistler
has commissioned an additional calibration unit for torque sensors on
its Lorch production site. Acceptance and accreditation by the DAkkS
(formerly DKD) in December 2009 means Kistler's Center of Excellence for
Torque Sensors now has two high-precision calibration units approved by
this German accreditation body. The new system for sensors with a torque
rating of up to 5 000 N•m is a machine with a sliding weight, automated
calibration sequence and automatic disturbance variable compensation.
New software now allows automated adjustment and calibration of torque
sensors. The very low best measurement capability of 100 ppm is a sound
basis for extremely accurate development and calibration of torque
sensors. Outside the "Physikalisch-Technische Bundesanstalt" in
Brunswick there are only two other calibration units in Germany with
similar characteristics and best measurement capabilities for this type
of measurement. As the new unit likewise determines the best measurement
capability of the calibrated sensors, in future Kistler can also issue
its customers calibration certificates that are more detailed in this
respect. These best measurement capabilities ... |
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+ Info |
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Sensor Technology provides the key to
learning |
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Sensor Technology Ltd: The electrical machines laboratory at the
Dublin Institute of Technology (DIT) has greatly increased in its
effectiveness as a teaching resource since TorqSense non-contact torque
sensors from Sensor Technology have been fitted to five machine sets.
The new sensors replace an existing system of machine monitoring that
had proved inaccurate. To provide maximum flexibility, the demonstration
equipment in the DIT machines laboratory employs modular construction.
This means, for example, that experiments with both AC and DC machines
can be carried out on the same test bed, as whichever machine is needed
is simply clamped into place. Whatever the configuration of the
equipment, however, the experiments and demonstrations performed in the
laboratory require the monitoring and collection of a number of key
operating parameters, including torque, speed and ... |
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+ Info |
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Manner's torque measuring flange now with
Ethernet connection |
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Manner
Sensortelemetrie has now widened its range of torque measuring
flanges, developed specifically for test bench technology. The focus is
now on expanding network connectivity. Ethernet connection (TCP/IP) is
now available alongside existing USB and CAN network links. This means
that the torque sensor can be smoothly integrated into existing TCP/IP
networks. Ethernet technology offers huge advantages, particularly with
larger test benches. The fibre optic cables generally available for
Ethernet use permit transmission paths up to several kilometres long, as
well as transmission of measurements that is completely free of
interference. The rotary speed data collected using the integrated speed
measurement system is also transmitted. The classic data recording
interface is no longer needed, which cuts costs greatly. The measuring
flange, together with a PC, represents a practically "Plug and Play"
data acquisition system. ... |
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+ Info |
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A
selection of recently
published
technical
articles & products:
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Sub-Miniature, High Performance “In-Cell”
Amplifier from LCM Systems |
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By
incorporating the second generation “in-cell” amplifier (ICA) from
LCM Systems, engineers can convert a strain gauge input to a voltage
or a current output. This high performance, sub-miniature amplifier can
be used for internal amplification of strain gauge based load cells,
pressure transducers or torque transducers. Available in six different
versions with a wide range of current and voltage outputs, this latest
amplifier with its robust construction has also been designed for quick
and easy installation. With a maximum height of only 7.6mm, a
standardised excitation of 5V DC and plated through holes for wire
connections, its versatility makes it suitable for a wide range of OEM
applications. Reverse polarity, short circuit protection and a fast
calibration procedure are just some of the other features on this CE
approved range of amplifiers. According to Steve Sargeant, Managing
Director, LCM Systems is ... |
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+ Info |
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New: The first 2 Nm Torque Flange with
overload protection |
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MAGTROL,
specialist in torque sensors, presents a new torque flange, the "TF
205". Its measurement range of 2 Nm extends the range of TF flange
torque sensor from 2 Nm to 200,000 Nm. Based on the strain gauges
technology, the signal transmission is performed through telemetry. The
new TF has an accuracy of 0.1%, an overload protection up 500% of rated
torque. His flat (41mm x Ř ext.75mm) and rigid design allows the
construction of compact measurement assembly without bearings providing
an easy implementation. The TF 205 is suitable for motor or engine test
beds, especially in the automotive area. Due to its overload protection,
it allows accurate measurement on a reduced scale, while providing high
starting torque due to rotational masses. An extension of the range to 5
Nm and 10 Nm torque sensor is coming soon. ... |
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+ Info |
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New Multichannel Charge Amplifier
Enhances Precision and Flexibility in Laboratory Applications |
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Kistler:
Extremely accurate measurement of physical quantities in laboratory
applications requires precise signal amplification. The new, modular
high-end multichannel charge amplifier Type 5080A… from Kistler is
designed to cater to a whole variety of tasks with these requirements.
For example, it amplifies the signals from piezoelectric sensors for
multicomponent force measurement. This makes this innovative amplifier
ideal for applications such as recording the minute forces encountered
in micromachining. As the successor to charge amplifier Types 5017 and
5019, new Type 5080A… is intended for mounting in 19" racks. Its modular
design allows expansion to eight amplifier modules at any time. It can
accommodate both charge modules for piezoelectric sensors and dual-mode
modules with charge/Piezotron® input. This enables acquisition of not
only force signals but also signals from sensors measuring acceleration,
pressure or torque sensors. This possibility of combining charge and
dual-model modules in the rack permits recording of, for instance, force
and acceleration signals with the same unit. ... |
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+ Info |
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Talking Sense about Technology Transfer |
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Sensor
Technology Ltd: Technology transfer may prove one of the cornerstone
engines for growth as the UK emerges from recession over the coming
months. Sensor Technology in Oxon are virtually addicted to the habit,
so we asked their Tony Ingham how it has shaped the company’s
development and what the future holds. Wireless became one of the
buzzwords of the late Noughties, and ‘wireless’ got our grandparents’
generation excited too in the 1940s. But between those periods the word
was not much used – except at Sensor Technology around the turn of the
Millennium. “We’d identified a way to measure the torque in a rotating
shaft without maintaining physical contact – well, the theory of how to
do it!” says Tony Ingham. “Doing away with the traditional slip rings
would be a big advantage in many potential applications, and we kept
thinking of more and more reasons to develop the concept.” Sensor
Technology had been ... |
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+ Info |
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More technical articles & products to this topic:
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Find
all manufacturers and suppliers of
torque sensors
torque measurement devices |
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PCB Load & Torque, Inc. Release Technical
Papers: Torque Sensors and Load Cells, An Overview of their Design and
Application |
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Kenneth Watkins, Application Engineer for PCB Load & Torque, Inc.,
has recently released the following technical papers: Torque Sensors –
An Overview of their Design and Application reviews the basic technology
of the strain gage torque sensors including structure designs, typical
applications for reaction and rotary sensors and installation
discussions. This paper includes an application questionnaire to help
the reader determine the advantages of each type. Load Cells – An
Overview of their Design and Application reviews the basic technology of
the strain gage load cell including design, model classifications, and
performance specifications. This paper includes typical application
examples and a questionnaire to help determine specific requirements ... |
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RS Technologies Introduces LabMaster
Portable |
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RS
Technologies, a division of PCB Load & Torque, Inc.,
introduces their LabMaster Portable Model 3210 for joint analysis
torque-tension testing. Manufacturers who use threaded fasteners to
assemble their products can benefit by using this system to verify the
performance of their fasteners. The LabMaster Portable is designed to
test threaded fasteners and evaluate fastener coatings, lubrication,
finish, and plating. The system will also analyze bolted joints and
certify power tools. Combined with a torque-angle sensor and a thread
torque-fastener tension research head the following measurements can be
made: input torque, angle of fastener rotation, clamp load, and thread
torque. Specific calculations can then be performed, including: thread
friction torque, underhead friction torque, torque tension coefficient
(T = KDF), thread friction coefficient, and underhead friction
coefficient ... |
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Reasonably Priced Basic Line Torque Sensor with Contactfree Signal
Transmission |
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New
Type 4520A... Basic Line provides a cost-effective torque sensor based
upon strain gage technology. It extends Kistler's wide spectrum
of torque sensors for tasks requiring efficient torque measurement.
Sensor Type 4520A... is suitable for use in production, quality control
and the laboratory. Transmission of power and data without contact makes
the sensor robust and maintenance-free in continuous use. It measures
torques in accuracy class 0,5 at speeds up to 10 000 revolutions per
minute. Type 4520A... is offered with rated torques of
1/2/5/10/20/50/100/200/500/1 000 N•m and, in addition to the ±10 V
torque signal, features a speed output with 60 pulses/rev. (TTL) as
standard plus an externally switchable 100 % control signal. Evaluation
instrument CoMo Torque (Type 4700A...) and PC software SensorTool (Type
4706A) are available for parameter configuration ... |
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World’s best vaccum seals tested but not
touched |
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Sensor
Technology Ltd: TorqSense, a non-contact digital torque monitoring
system that could guarantee an infinite lightness of touch has proven to
be the only way to test the seals of super high performance vacuum
systems. The ultimate fields of precision manufacture, such as
electronics, biophysics and thin film deposition where tolerances are
measured in atoms, are often conducted in hard vacuum to remove airborne
contaminants and avoid the performance reducing effects of tiny air
movements. However the vast majority of vacuum chamber designs require
seals for rotary drive shafts (called rotary feedthroughs) and
‘feedthroughs’ for the passage of materials, components, tools and
finished products. In high vacuum applications conventional seals are
unlikely to be able to achieve the performance specifications required,
so magnetic fluid seals are used. ... |
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PCB Load & Torque – Excellence in
Calibration |
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PCB Load & Torque, Inc. – a PCB Group Company, provides torque
and force calibration services at its A2LA Accredited Calibration
Laboratory in Farmington Hills, Michigan. This calibration service is a
necessary requirement for facilities seeking to obtain or maintain ISO
9001:2000 certification. Items of measuring and testing equipment that
are calibrated with the scope of accreditation are rotary torque,
reaction torque and force measuring transducers. The commercial
calibration capabilities of PCB Load & Torque, Inc. are defined
according to the Scope of Accreditation to ISO/IEC 17025-2005 and AJNSI/NCSL
Z540-1-1994. PCB® Load & Torque, Inc., an ISO 9001 registered
company, designs and manufactures high quality, precision load cells,
wheel force transducers, torque transducers, electronic hand torque
wrenches, OEM transducers, and fastener torque-tension test systems! We
offer A2LA Accredited Calibration Services for torque, force, and
related instrumentation! ... |
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Find
all manufacturers and suppliers of
torque sensors
torque measurement devices |
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PCB Load & Torque Universal Single
Channel Telemetry System |
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PCB
Load & Torque, Inc., introduces their new Series 8179 Universal
Single Channel Telemetry Systems. These systems provide a simple,
accurate method of transmitting strain torque, thermocouple or voltage
signals on rotating or moving machinery while operating in a completely
contactless mode. Power is transferred inductively and the signal is RF-transferred
between the moving and static component – no brushes or wires required.
This method guarantees an absolute maintenance-free continuous operation
and accurate transmission of measured data. The Universal Single Channel
Telemetry System is compact in size and light weight which allows for
quick and easy installations in areas where space is at a premium
without affecting the dynamic properties of the shaft. The universal
receiving electronics allows the user to power and condition strain
gage, thermocouple, or voltage sensors from a single module ... |
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In-Line Amplifier for DC Strain Gage Transducers |
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The
new Series AP5201 In-Line Amplifier from Stellar Technology is a
low cost, easy-to-use, general purpose signal conditioner. This single
channel unit is ideal for DC-excited strain gage pressure transducers,
load cells, and torque transducers. AP5201 features an advanced analog
design which solves the problem of measurement inaccuracy caused by high
electromechanical noise. The AP5201 provides filtered analog output of
±5Vdc, ±10Vdc, or 4-20 mA, which is field-selectable by the user. Zero
and span adjustments are made through coarse rotary switches and
potentiometers. This in-line amplifier will accommodate a wide range of
full-bridge DC strain gage sensors with bridge resistance for 120 to 10K
Ohm. The AP5201 signal conditioner can be placed in-line and away from
high temperature, high humidity, or corrosive environments that the
transducer itself may be exposed to, thus protecting the electronics
from severe conditions and ensuring reliable performance. The AP5201
in-line amp is also useful when mated to miniature and subminiature load
cells or pressure transducers which are too small to ... |
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Mini-Mixer will be the torque of many
industries |
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Sensor
Technology Ltd: A torque sensor is helping analyse recipes’ mixing
properties in a project that could slash development costs in the food
and plastics industry and help nanotechnology advances in the
pharmaceuticals world. The research and development is being carried out
at the University of Bradford by Professor Hadj Benkreira and Dr Raj
Patel in collaboration with Dr Martin Gale, formerly of RAPRA Technology
(Shawbury) now Visiting Professor. They have been developing a miniature
mixer (5-25 grams batch) that incorporates a set of integral instruments
to monitor the properties of materials as they are being mixed. The
instruments work in real time during the mixing process and their output
is captured to a PC for subsequent analysis. Software is being written
so that the analysis can be performed simultaneously with the mixing and
perhaps even used to interactively control the mixer itself. One of the
key parameters to be measured is the torque of the mixing element, as
this will become constant once mixing is complete. This is measured by a
TorqSense non-contact sensor that offers ... |
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PCB Automotive Sensors Instrumented Steering Wheel System |
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PCB
Automotive Sensors, a division of PCB Piezotronics, introduces their
new Instrumented Steering Wheel System, Model 5610-10A, for vehicles
that enables true-to-life data measurements. The telemetry-based
steering wheel with supplied adaptors can be installed in the same
position as the OEM steering wheel to provide similar ergonomic feel and
driving dynamics. The unit is equipped with integrated sensors to
measure angle, angular rate, and torque. The vehicle’s active Electronic
Stability Program (ESP) is fully supported and not compromised. PCB®
Model 5610-10A units provide advanced integrated function keys, which
include autozero for both steering angle and steering torque, shunt
calibration, and function lock. The four integral switches located on
the steering wheel within thumbs reach allow the unit user-programmable
controlling options. Equipped with an integrated inductive power supply,
Model 5610-10A Instrumented Steering Wheel Systems provide continuous
running wireless operation. ... |
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Regen drive turns laundry green |
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Sensor
Technology Ltd: High performance torque measurement is helping to
improve the energy efficiency of domestic washing machines, enabling
consumers to make greener purchase decisions. The Eco Rating stickers
that provide potential buyers with a clear assessment of white goods’
environmental performance now play a major role in retail sales.
Manufactures want to achieve the best classification possible, so are
redesigning their machines to reduce power consumption. Technical
Solution of Stoke-on-Trent began looking at the issue and came up with
several initiatives that addressed different aspects of the situation.
One idea involved technology transfer from other fields of engineering.
Technical Director Andrew Stephen explains: “Washing machines energy is
delivered through their main drive motor and we reckoned that there may
be some savings using sophisticated motor control.” ... |
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Find
all manufacturers and suppliers of
torque sensors
torque measurement devices |
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The "Allround" torque transducer T40 –
Now with rated torques of 200 N•m to 10 kN•m |
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The
torque flange T40 from HBM, the allrounder for measuring torque,
even under difficult ambient conditions, is now available with a new
rated measuring range from 200 N•m onwards. This means that rated
torques of 200 N•m, 500 N•m, 1 kN•m, 2 kN•m, 3 kN•m, 5 kN•m and 10kN•m
are now available. The electrical configuration is identical throughout
the series. This allows the torque transducer to be used without great
modifications for various applications - from friction performance
measurements, applications for engine or gear test benches to chassis
test benches. Numerous torque measurement applications in test benches
and in process monitoring can be completely covered with this complete
series. Due to the compact design, the torque flange can be very easily
integrated into a test bench and is insensitive to parasitic loads. This
enables direct mounting of machine elements - additional joint shafts or
couplings are not necessary. ... |
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Rotary Torque Sensors For Aircraft
Turbine Engine Air & Electric Starters from PCB Piezotronics, Inc. |
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PCB
Aerospace & Defense – a division of PCB Piezotronics, Inc.,
announces new Series 4115K Rotary Torque Transducer. These new
transducers use non-contact, rotary transformers for sending excitation
voltage to, and receiving measurement signals from, the strain gage
instrumented rotating sensor element. Their unique flange and splined
shaft design, which conforms to AND 10262 & 20002, makes these units
ideal for use in torque studies on aircraft turbine engine air starters,
cantilevered aerospace hydraulic motors and pumps. Other applications
include automotive applications such as dynamometers, drive shafts,
transmissions, fans, and electric motors. In addition to the torque
output signal, an optional pickup provides an output proportional to
speed and an optional K-type thermal couple to monitor internal bearing
temperature. These units feature high torsional stiffness and low
rotating inertia. Models are available with several measurement ranges
and speeds up to 27,000 rpm. ... |
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Sensor hones in on sharp operators |
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Sensor
Technology Ltd: Risk is being driven out of the use of heavy duty
diamond cutting tools thanks to a Euro 800,000 EU-backed research
programme at Greenwich University in London, to determine the true
operating characteristics of such equipment. At the heart of this vital
work is a high tech torque sensor from Sensor Technology in Banbury,
which proved to be the only effective way of measuring the true toque in
the rotating saw blades and drill bits. Previous research has simply
estimated the torque by calculation from the drive motors’ current
requirements and consumption. This was known to be highly inaccurate,
because every motor has its own unique signature of characteristics,
which can have a significant effect on actual performance in highly
demanding applications, such as drilling 1000mm bore holes through
reinforced concrete, or sawing through the barnacle encrusted steel of
sub-sea structures. In order to accurately profile the performance of
each tool, it is necessary to measure the torque of the blade or cutting
tip as it rotates; and for this a non-contact sensor is required. The
Greenwich team considered several options around which to build their
test rig, and the clear winner was the TorqSense unit from Sensor
Technology. This is a transducer that requires no physical contact
between the sensor mounted on the high speed tool and its adjacent
static pick-up, instead using Rayleigh Waves or surface acoustic waves
(SAWs) ... |
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Testing time for business jet |
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Sensor
Technology Ltd: Development and qualification testing of three flap
system actuators for the eagerly awaited new Falcon 7X business jet is
being performed on a test rig designed and built by Comar Engineering in
Wolverhampton and incorporating an innovative non-contact torque
transducer. The whole Falcon 7X project is packed with innovation, from
the virtual design techniques used in the early stages that compressed
the development time to a level totally unexpected in the aviation
industry, through to the choice of electric actuators rather than
hydraulic for driving the flight control surfaces. It will be the
world’s first fly-by-wire business jet, offering the pilots benefits
previously only enjoyed in fighter jets such as precise flight path
control and automatic trim adjustments during configuration changes.
Carrying up to 19 passengers it is a long range aircraft that can
operate from modest airfield; as such it could help to change the face
of business travel in the coming decades. Comar built a test rig
incorporating 22Nm and 200Nm TorqSense transducers from Sensor
Technology in Bicester for the development and qualification testing of
three flap system actuators, including Production Acceptance Tests,
Performance, Endurance, Mechanical Fatigue and Mechanical Strength tests ... |
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Fire sprinkler systems get safety torque |
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Sensor
Technology Ltd: Replacing a torque meter with a torque sensor has
revolutionised the validating process for bespoke Fireset sprinkler
systems built by Grundfos Pumps Ltd. in Leighton Buzzard. Grundfos
designs and builds a vast range of electric and diesel driven Firesets
that form the heart of any sprinkler system. These Firesets have
sophisticated control systems that activate automatically when the
presence of a fire is detected. They also have to meet the requirements
of demanding Loss Prevention Certification Board to fire protection of
building and their occupants. Huw Lloyd, Engineering Manager for
Grundfos Pumps Ltd. explains: “Even a moderate sized system can have
many of the sprinklers heads. Typically just a few of these will go off
to contain a small local fire, but the Fireset has to be able to deliver
a predetermined pressure range to every head, even if ... |
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Find
all manufacturers and suppliers of
torque sensors
torque measurement devices |
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Bourns Automotive Product
Capabilities Video |
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Bourns, Inc., a leading manufacturer and supplier of electronic
components, today announced that it has posted a new video of the
company's Automotive Division capabilities on its website,
www.bourns.com. The Bourns Automotive Division develops and designs a
wide range of customized automotive position, speed and torque sensors
and fuel cards. Providing worldwide customer support, these products are
manufactured in TS16949 certified facilities throughout Europe, North
America and Asia. "The video illustrates how customers can benefit from
Bourns extensive engineering and localized support," said Jeff Pyle,
vice president and general manager of Bourns Automotive Division.
"Customers will be able to view Bourns R&D and design group, prototype
and sample shop, laboratories and of particular interest, our lacquer
production. This core competency is responsible for the development of
reliable, long life potentiometers, for which Bourns is renowned ... |
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Popular digital torque transducer targets
lower torques |
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HBM
has extended its T12 series of digital torque transducers with models
for the lower measuring ranges of 100 Nm and 200 Nm. This means that,
for example, measuring friction performance can benefit from the high
accuracy and dynamic performance of the T12. Typical application areas
for the digital torque transducers are mainly in the automotive industry
for engine, gear or chassis test benches. The T12 also delivers precise
and secure measurement results when testing electric motors, pumps and
generators. The torque transducers can also be used, depending on size,
for torques of up to 18,000 rpm. The accuracy class is 0.03 over the
entire measuring frequency range of 0 Hz to 6 kHz. Data transmission
between the rotor and stator is implemented with the T12 dialog. This
enables secure and error-free measured value acquisition and
transmission, even under difficult ambient conditions, for example,
electromagnetic interference or fluctuating temperatures. Digitalization
is implemented with a high resolution of 19 Bit. ... |
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FUTEK Internally Amplified Rotary Torque Sensor |
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FUTEK
Advanced Sensor Technology, Inc. (FUTEK) introduces an Internally
Amplified Rotary Torque Sensor. The TRS605 Rotary Torque Sensor with non
contact shaft to shaft has signal transmission, integral measurement
electronics and a high level of interference immunity. The sensor is a
non-contact (slip-ring-free) rotary torque sensor and is made from a
compact design and size with rotational speeds of up to 7,000 RPM. This
particular torque sensor uses inductance for power and output signals.
An advantage to this slip-ring-free Torque sensor is less friction
during applications enabling a higher RPM. FUTEK’s non-contact shaft to
shaft Rotary Torque Sensor is available in a wide capacity ranging from
9 in-lb (1 N-m), to 8,851 in-lb (1000 N-m) with a +/- 5VDC Output. The
torque sensor is built with an internal shunt to simulate 5VDC and 11-26
VDC excitation. The TRS605 also comes with an optical Encoder with 360
pulses per revolution and has a leading and trailing pulse to determine
rotational direction. Other specs include nonlinearity to 0.2%, CE
Compliant, Feathered keyways to DIN 6885 standards and bonded foil
strain gauge technology ... |
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The all-rounder for measuring torque at
an optimal price – the T40 torque flange with increased measurement
ranges |
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The
all-rounder for measuring torque – at an optimal price – the T40 torque
flange from HBM is now available with two new nominal (rated)
torques of 5 kN•m and 10 kN•m. The T40 measurement flange series
therefore now covers the nominal torque ranges from 500 N•m to 10 kN•m
and can be used for practically all test bench applications. The compact
design of the T40 simplifies integration in a test bench. The torque
flange is extremely robust and copes with very large impact and
vibration loads. As per EN 60068-2-6, the vibrational stress was tested
in all three spatial directions. The T40 had to withstand accelerations
of up to 20 g for two and a half hours in the frequency range 10 Hz to 2
kHz. Data transmission between rotor and stator is digital in the T40,
so that secure, error-free measured value acquisition and transmission
is possible even under difficult ambient conditions, for example
electromagnetic interference or fluctuating temperatures. In addition,
the measurement flange does not use slip rings or bearings and is
therefore totally maintenance and wear-free. This results overall in
very high reliability that leads to significantly reduced test bench
down times. The measured torque can be output either via a voltage
output or a frequency output. The interface module TIM 40 can be used to
supplement the torque flange with even more interfaces. This provides
the user ... |
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Extended Testing of Landing Flap Gearbox
with CoMo Torque Evaluation System |
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Kistler:
Aircraft flaps take the form of extendable extensions on the trailing
edges of the wings. During the approach they allow the lift necessary to
make it possible to reduce flying speed for landing. Liebherr-Aerospace
also manufactures flight control, actuation, hydraulic and a variety of
other systems for use in business jets, feeder aircraft, wide-bodied
civil aircraft, helicopters and military aircraft. Special gearboxes
with differential output drives are used in flap actuation components.
To enable them to meet stringent service life and wear requirements
these gearboxes have to be tested on a special stand, with drive and
load machines applying specific load profiles to simulate realistic flap
movements. To enable reliability assessment the input torque is measured
as a function of speed with a Kistler sensor Type 4503A… . Incorporation
of the speed measuring system into the sensor allows a compact, clearly
arranged configuration of the drive train in the test bay. The CoMo
Torque Type 4700A… evaluation unit can be used to display the
characteristic measurands provided by the bay. It supplies the torque
measuring sensor with power and receives from this sensor its measurands
of torque and speed ... |
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Find
all manufacturers and suppliers of
torque sensors
torque measurement devices |
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Compact high precision Torque Measuring
Sensor with integrated Tachometer for Tractor Applications |
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The
company Manner has developed a new high-precision torque
measuring sensor for torque and power output monitoring at the power
take-off shaft (PTO) in agricultural vehicles. The sensor is
particularly compact and fits directly onto the PTO. It has the degree
of protection IP65 and is completely maintenance-free. The stator is
mounted on the shaft and is secured against rotation by means of a
chain. In addition to measuring torque levels up to 5 kNm, the system
also provides high-resolution speed monitoring using 180 pulses per
revolution. The digital telemetric transmission technology guarantees
100 percent interference-free transmission of the measuring signal.
Characteristic of the strain gauge based sensor is its high accuracy
down to 0.1% of the measuring range, its extremely low temperature drift
in the range -35 to +125°C as well as its compact construction (length =
50 mm) ... |
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"Process Measuring Technology and
Automation", New Catalog Displays Expanded Product Range |
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The
product range of sensors, systems and accessories and also the areas in
which force and torque measurement are applied in assembly, joining and
testing technology is presented by Kistler in its revised and
expanded product catalog "Process Measuring Technology and Automation".
This catalog contains practical examples with mounting drawings,
measuring chains and analyses showing the measurement of forces and
torques in joining, mounting and testing processes. This includes the
use of force sensors during joining, the functional control of medical
equipment, monitoring of the steering column mounting process, the
testing of ignition and pressure switches as well as the testing of
transmissions using torque sensors and fitting elastomer bushings in
chassis ... |
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Non-contact torque sensor now mounts in
moments |
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Sensor
Technology Ltd: The latest model of TorqSense, the non-contact
digital torque measuring system, incorporates an integral sprocket or
pulley, allowing easy fit-and-forget mounting in a vast range of plant
and machinery such as drum mixers, generators, pump, dynamometers and
conveyor drives. Earlier models of TorqSense provided an in-line shaft
for connection to the equipment under test. While these are suitable for
many situations, sometimes mean a degree of engineering was necessary to
mount the unit. This prompted torque system manufacturers Sensor
Technology, of Banbury, to develop this new user-friendly series of
models. The new RWT 350/360 TorqSense is suitable for virtually any
plant driven by a belt or chain drive, particularly those where space is
limited or access restricted. The ease of fitting is also likely to be
of interest for jobs where it is essential to minimise downtime, such as
in continuous process plant. “Belt and chain drives naturally have a
high radial load, which has to be accounted for when mounting a standard
TorqSense,” explains Tony Ingham of Sensor Technology. ... |
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New torque sensor will revolutionise
machine control |
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Machine
designers have been presented with a significant new technology for
measuring power in drive shafts and other rotating machine elements,
following the launch of the RWT310/320 series of TorqSense Rotary Torque
Sensors by developers Sensor Technology Ltd. Unlike traditional
slip ring transducers, the RWT units make use of a simple non-contact
measurement technique of a radio frequency (RF) couple for power and
signal communication. This means that the units are mechanically
straightforward and as such they stand to completely redefine the
expectations of machine builders and control engineers, who to date have
had to put considerable time and expense into obtaining the accurate
torque readings essential for accurate machine control and production
monitoring. They feature integral electronics with outputs for torque,
speed, power and angle. The RWT310 provides analog outputs and the
RWT320 both analog and digital outputs, which are directly compatible
with PC Interfaces such as serial and USB, being user programmable for
signal levels. Other innovative features include built-in peak torque
sampling, storage and torque averaging, and a self-diagnostics test
package. Both the RWT310 and RWT320 can operate from a wide range of ... |
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Reducing Engine Friction |
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Sensor
Technology Ltd: An innovative torque sensor is helping to reduce
engine emissions and improve economy as part of a project to develop an
intelligent lubrication system. With engine efficiency under the
spotlight like never before, automotive companies are exploring all
avenues for improving performance. And because engines have a rotating
power output, torque is the key measurement. Car engines are the bett
noir of the environmental lobby. There is no doubt that they are major
contributors to carbon build up. But equally they are fundamental to
modern life. A true replacement is decades away, so we have to make them
as efficient as possible. Engine lubrication systems are essentially
dumb. They have a simple mechanical pump which has been sized to ensure
an adequate supply of oil in the worst operating condition. This is
typically a hot engine at idle. The pump is thus hugely oversized for
most of the rest of the speed range and, as a consequence, nearly 60% of
its output is dumped straight back into the sump via the relief valve.
It will also deliver the same amount of oil to every part of the engine
regardless of what that system might actually need. The pump is also
insensitive to engine load and thus the bearings will receive the same
oil supply at a given speed regardless of the load. ... |
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Find
all manufacturers and suppliers of
torque sensors
torque measurement devices |
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Reaction Torque Sensor Available with USB
Output |
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FUTEK
Advanced Sensor Technology, Inc. has just added the TFF Reaction
Torque Sensor to their USB Sensor Solution Line. The new module with USB
output eliminates the need for an analog amplifier, power supply, and
display equipment making usage that much easier. The plug and play gives
you power to monitor the output of the sensor and enjoy measurement and
are less affected by noise, temperature variation or power supply
requirement. The USB integration also includes FUTEK’s USB Software
which allows users to monitor the output of the Sensor in real time.
This particular model is available in Aluminum construction and features
a built-in Overload Protection up to 400 in-oz. The standard TFF425
Reaction Torque Sensor can be modified or customized to meet your
requirements. As with FUTEK’s Torque Sensor Series, the TFF425 is
manufactured in the U.S. and uses metal foil strain gauge technology.
This Flange to Flange Reaction Torque Sensor can accommodate certain
applications that include automotive braking, engine and transmission
dynamometers, torque table, fastener testing, aircraft engine testing,
and marine shaft torque measurements with shaft horsepower monitors. The
TFF425 offers a unique solution for torque auditing applications and can
be used to evaluate low-torque components and controls. Flange-reaction
torque sensors measure small-reaction torque levels using
flange-to-flange connections in-line with the component under test.
Reaction Torque Sensors are ... |
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Torque about Improving Handling Accuracy |
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Sensor
Technology Ltd: Dry bulk handling is following many other industrial
processes that have been redeveloped from a ‘black art’ to a highly
accurate and controlled procedure. A generation ago much of industry was
in the hands of time-served artisans who relied on their many years
experience to tweak and tease operations to ensure a good result.
Usually they were unable to explain why they made the decisions they
did, but the results generally turned out OK! While the idea of horny
handed sons of toil is all very romantic, it is hardly the stuff of
modern industry where precision has to be the watchword – where margins
and timetables are so tight that every thing must be controlled to
within very demanding tolerances. Computers have of course been crucial
to this advancement, and it is developing the ability for them to ‘see’
what is actually going on and constantly retune the process that is the
heart of the matter. “Technically we call this real time data
collection,” says Tony Ingham of Sensor Technology Ltd, one of the ... |
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PCB Piezotronics In-Line Rotary Torque Sensor System Series |
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PCB Automotive Sensors Division introduces Series 5300D TORKDISC®
In-line Rotary Torque Sensor Systems designed for test applications
requiring a robust rotary torque transducer where axial space is at a
premium. Onboard, the transducer is a field proven electronic module
that converts the torque signals into a high-speed digital
representation. Once in digital form, this data is transmitted to a
non-contacting pick-up loop, with no risk of noise or data corruption. A
remote receiver unit converts the digital data to a high-level analog
output voltage, and a serial digital output. Series 5300D incorporates
dual high level analog outputs, AC and DC coupled, providing both static
and dynamic torque measurement capability that can be recorded
separately and independently scaled; which is particularly beneficial
when high DC levels are present or when low levels of AC content is of
particular interest. Series 5300D also features industry leading DC
bandwidth to 8500 Hz, resulting in increased dynamic response
characteristics. The DC coupled output features an 8-pole low pass
elliptical filter with user selectable frequencies for minimal roll off
at each filter selection. A 2-pole Butterworth high pass filter with a
wide range of user selectable cut off frequencies is included with the
AC coupled output. Series 5300D TORKDISC® units are ideal for
applications such as automotive engine, powertrain & chassis dynamometer
testing ... |
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FUTEK Torque Sensor with USB Output |
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FUTEK
Advanced Sensor Technology, Inc is pleased to present its TFF400
Reaction Torque Sensor with a brand new USB Digital Interface with 16
bits resolution. With this improvement, FUTEK has once again shown their
innovation by becoming one of the first Sensor manufacturers to offer a
USB type solution for Strain Gage Based Torque Sensors. FUTEK’s USB
Sensor Solution provides an easy “Plug & Play” with basic software
making the System Integration even simpler. FUTEK’s TFF400 Reaction
Torque Sensors feature a Flange to Flange mounting solution with torque
measurements ranging from +/- 5 inch-oz to 500 inch-pounds, (+/-0.04 to
60 Nm) and Torsional Stiffness of 325 inch-oz/radians to 199,000 Inch
pounds/radians. The TFF400 utilizes Metal Foil Strain Gage technology
and features an Overload Protection for the low capacity units to help
prevent overload damage that may occur during installation. With the
recommended Mounting Plate, a full range of mounting options becomes
available. The TFF400 Torque Sensors are made from Aluminum and anodized
for optimum durability. ... |
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Testing time for vacuum cleaner maker |
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Sensor
Technology Ltd: A company that designs and build custom test
equipment for the manufacturing and research industries has developed a
cost saving sub-system that allows eight dynamometer test rigs to share
a single calibration unit based on a Digital TorqSense transducer from
Sensor Technology Ltd. The company, 1st Pass of Westbury in Wiltshire,
started out as a regional systems integrator for National Instruments’
LabView software packages. However, it quickly realised that there was a
considerable need for a wider service encompassing all aspects of test
rig design and build. Founder and Managing Director, Chris Turner,
explains: “Engineers involved in either research or quality control need
test rigs, but designing them is not their forte. They tend to focus
only on the immediate requirements so tend towards inflexible,
mono-functional designs. Six months later when new requirements emerge,
they have to build another rig”. ... |
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Find
all manufacturers and suppliers of
torque sensors
torque measurement devices |
|
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Servo research points the way to improved
dynamics |
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Sensor
Technology Ltd: Research at the University of Manchester has
demonstrated servo systems with vastly improved dynamics with the most
challenging of loads. The key to the increased performance is a torque
transducer from Sensor Technology employing Surface Acoustic Wave (SAW)
techniques to deliver high-bandwidth, non-contact solution. The ease of
set-up of modern servo drive systems, combined with steadily reducing
costs, has made servo control an attractive proposition across the
spread of motion control applications in a wide range of industries.
Despite the developments in inverter technology which promise near-servo
performance, in the most demanding applications requiring the fastest
response and the most precise control of position, velocity and torque
only true servo systems can cut the mustard. The ease of access to servo
technology, and the steadily increasing capabilities of servo
controllers, has seen machine designs pushing the boundaries ever
further, with faster system response becoming an increasingly common
industrial requirement. With a perfect load, this would not represent a
problem. But no load is perfect. Practical mechanical drive systems can
be complex, incorporating several non-still interconnecting shafts and
elastic couplings, all characterised by ... |
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Kistler Torque Sensors Test Jaguar
Steering Column |
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Kistler:
Located on the Rassau Industrial Estate at Ebbw Vale, Gwent, ZF Steering
Systems Nacam Ltd (Nacam) manufactures steering columns for most
European passenger car companies, which means that QA is of critical
importance. The thrust of the QA regime has always been to use the best
technology to minimize the possibility of human error compromising
product quality. Naturally, with safety critical components, the primary
objective is to ensure that a component does not fail in service but
there is the secondary consideration of protecting the company’s
well-established reputation for quality and reliability. For a number of
years, Nacam has used Kistler (www.kistler.com) sensors and monitoring
systems in QA applications and the latest is a test rig to ensure that
the screw threads in the universal joints for the new Jaguar XF are
within specification. The test rig, designed by Nacam with technical
assistance from Kistler, uses two Kistler Type 4502 miniature torque
sensors to ... |
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SenGenuity and Transense Technologies
Partner to Advance Wireless Surface Acoustic Wave Pressure and Torque
Sensing Technology |
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SenGenuity, the sensors division of Vectron International, a
leader in the design, manufacture and marketing of Frequency Control,
Sensor, and Hybrid Product solutions, today announced that it has
entered a non-exclusive licensing agreement with Transense Technologies,
a developer of Surface Acoustic Wave (SAW), wireless, batteryless,
sensor systems for the automotive industry. Under terms of the
agreement, the two companies will develop and manufacture wireless
sensors for use in both pressure and torque sensing applications. This
partnership furthers SenGenuity’s mission of leveraging the worldwide
infrastructure of Vectron’s core frequency control products business
towards the development of breakthrough SAW based sensing solutions.
Since its inception, Transense has compiled an impressive portfolio of
SAW-based sensing technology specific to passive pressure and torque
sensors that can be wirelessly interrogated for measurement purposes.
Applications range from tire pressure sensing to advanced steering
system and powertrain torque monitoring in automotive markets, as well
as a broad array of industrial and medical pressure and temperature
sensing applications ... |
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UAV takes fast track to altitude |
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Sensor Technology Ltd: Development of a vertical take-off and
landing unmanned aerial vehicle is nearing completion, thanks in part to
a non-contact digital torque sensor, TorqSense, which proved the only
viable option for use on the test rig. The low-cost, flexible search and
surveillance unmanned aerial vehicle (UAV) is intended for military,
homeland security, policing and environmental monitoring. It is rugged,
immediately deployable and can be launched from the ground, ship or even
moving vehicles. The vectored-thrust UAV platform is suitable for any
situation requiring safe aerial viewing or sensor measurement. It is
being developed by SELEX Sensors and Airborne Systems (S&AS), a
Finmeccanica company. “The TorqSense technology has been one of the key
enablers for the development and implementation of the novel propulsion
system on the Damselfy UAV” said Mark Agnew, Selex’s Chief Engineer for
UAV Systems. Leading the project is Ashley Bryant, who started out
wanting to build a flyable scale-model replica of the vertical take off
Harrier jump jet, but quickly saw the potential for a professional UAV.
Using a jet engine was out of the question, a ‘cold fan’ solution the
only practical option. “A jet engine combusts fuel to turn its turbine
and create thrust,” he explains. “Our cold fan is driven, via a drive
shaft, by a miniscule but powerful two-stroke engine. Developing this
technology required us to build a unique test rig, with an in-line
torque sensor ... |
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SAWS: A Cutting Edge Technology |
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Sensor
Technology is a small hi tech Company involved in the R&D and
production of rotary torque measuring transducers using Surface Acoustic
Wave (SAW) technology. It is also involved in the licensing of this
technology. The Company is privately owned by the Lonsdale twins,
Anthony and Bryan, and Tony Ingham. It has been established for the last
27 years in a picturesque converted water mill near Banbury, Oxfordshire.
Throughout its history the Company's skills have been in carrying out
bespoke R&D for clients in Magnetometer and Navigation Systems and
Torque Sensors. Indeed, it was the amalgamation of working on a
navigation and magnetometer system in 1990 that led Anthony Lonsdale to
experience problems with the SAW devices he was using and realise that
he could turn this disadvantage into an advantage, that SAWs could be
used to measure strain. ... |
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More technical articles & products to this topic:
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torque measurement devices |
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