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Label sensors, barcode readers
smart cameras & ID-Reader

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Next Generation Cognex DataMan Handheld ID Reader Offers Industrial Ethernet and Autofocus
 
The rugged DataMan 8000 Series is designed for the factory floor and offers automatic variable focus, innovative modular communications and the industry’s most superior code reading technologyCognex Corporation announced its next-generation DataMan® handheld industrial ID scanner, the DataMan 8000 Series. The rugged DataMan 8000 Series is designed for the factory floor and offers the industry’s most advanced code reading technology using patented IDMax® technology for reading 1D and 2D codes regardless of size, quality, printing method or surface. The DataMan 8000 Series also offers two new innovations for an industrial handheld code reader: modular communications (including Ethernet) and liquid lens variable focus technology. “The DataMan 8000 Series represents a true breakthrough for industrial handheld readers,” said Carl Gerst, Business Unit Manager for ID Products. “In addition to its powerful code reading capability and rugged design, the DataMan 8000 Series communicates easily with factory networks and ERP systems for real time traceability, and the automatic variable focus enables operators to use the system close up for very small 2D Data Matrix direct part marks and at a distance to read longer 1D barcodes.”  ...





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Smart cameras of the next generation
 
LSIS 400i smart cameraWith the new LSIS 400i smart camera, Leuze electronic has developed a new, high-performance smart camera series characterized by unique features such as webConfig, motor-driven focus adjustment, homogeneous light design and a particularly powerful BLOB analysis. These features simplify integration for the user, offer flexibility in the application, a wide usage spectrum as well as high process reliability. Industrial image processing is used in the areas of quality assurance, object detection and position determination, for identification or for production process monitoring. Here, so-called smart cameras are fast and flexible solutions. They are powerful and can be integrated quickly and at low cost. In this market segment, the new LSIS 400i series developed by Leuze electronic represents the smart camera of the next generation. ...





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New Cognex Code Reading Technology Makes Any 1D Barcode or 2D Code an Easy Read
 
Cognex Corporation: With the recent introduction of 1DMax™, a totally new 1D code reading algorithm which sets a new standard for 1D code reading performance, Cognex now offers the most comprehensive range of 1D barcode and 2D Data Matrix code reading tools available in the market. Regardless of the size, quality, printing method or surface the codes are marked on, Cognex patented IDMax® technology allows for an accurate read of virtually every type of code, every time! “Fast, reliable reading of codes is a high priority for manufacturers. If a barcode reader doesn’t have the right technology to keep up with the variety of different codes found in real world scenarios—everything from uneven lighting, poor print quality, noisy backgrounds, to scratched codes—it can mean time, cost and frustration for any manufacturer,” said Carl Gerst, Business Unit Manager for Industrial ID at Cognex. “That is why higher technology image-based readers are rapidly replacing laser-based readers in a wide range of ...





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Cognex Offers Free Machine Vision Learning Resources
 
Cognex Corporation has introduced a new section on its website that offers free learning resources for anyone interested in machine vision and industrial ID code readers. The new Explore and Learn section of www.cognex.com offers access to webinars, seminars, videos, podcasts, white papers and articles covering everything from machine vision and ID code reading basics, to more advanced subjects such as 3D vision, optics, and difficult to read barcodes. Visitors can choose to participate in live events or download materials to their PC to review at their own pace. “The Explore and Learn section of www.cognex.com is a great resource for anyone wanting to learn more about the vision technology used in Cognex vision and industrial ID products,” said Peter Neve, Vice President of Global Marketing for Cognex. “It is the best place to find out more about new ways to use vision technology, and to help users stay current on the latest technical developments.” A key part of the web site is the new “Products in Action” animation center. This has over 50 examples of Cognex vision and ID products inspecting a range of typical manufactured products. Simple to use and easy to understand, it gives a good introduction to vision technology in action. ...





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The power in the wind, Identification of permanent sensor bolts using Cognex DataMan 100
 
Identification of permanent sensor bolts using Cognex DataMan 100Cognex Corporation: Larger and larger wind power turbines are bringing the forces of nature under control. The main structures, the powerful tower and rotors, are supported by parts that play a less obvious, but no less important role: bolts. As simple as it may look, precision tightening of bolts is an art form of its own. Intellifast GmbH is now ensuring perfect support in any weather using ultrasound permanent sensors and Data Matrix codes. At first glance, all bolts look the same. But, when measured by ultrasound, each bolt reveals its individual inner life and a characteristic surface. It may only be in the µ range, but no two bolts are exactly the same in shape or length. Scattered friction values in the thread and under the head make it a real challenge to tighten bolts with precision. As a result, tightening factors of 1.8 to 2.0 (twice the maximum force actually required for pre-tension) are generally used for torque-controlled assembly for safety precautions. ...





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Cognex DataMan 100 Verifier Offers ISO 15426-2 Compliant Verification for 2D Data Matrix Codes
 
Cognex Corporation has announced enhancements to its DataMan® 100 2D Data Matrix code quality verifier. The DataMan 100 Verifier has been redesigned for faster setup and easier operation with a new lighting assembly, adjustable 30 and 45 degree angle lighting, an optional height-adjustable stand, and a new part positioning guide for easier location of codes. The DataMan 100 verification system provides compliant grading to the ISO 15415, AIM DPM and AS9132 code quality standards and guidelines, and has been tested for compliance to the ISO 15426-2 standard for verification systems. Compliance to the ISO 15426-2 standard was made possible in December, 2009 with the release of GS1 Judge Certified Test Cards that have been tested on the recently completed 10x capability industry benchmark verification system. “The DataMan 100 verification system has been significantly improved to offer superior ease of use, while building on ...





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Smart camera for fast codes
 
LSIS 422i smart cameraThe reading of quickly moving labels is a big and frequent challenge encountered by smart cameras in practical applications. The new LSIS 422i from Leuze electronic reliably masters this task and offers all of the advantages of the LSIS 400 series, such as the practical Web-based configuration with a standard browser. The LSIS 422i smart camera simultaneously reads up to 99 2D Data Matrix codes or barcodes on each image. As a result, it can be used anywhere various labels need to be detected and evaluated at high speed. Both the very short exposure time of just 54 µs as well as the device software contribute decisively to the performance. The user can, for example, read even inverse 2D codes. He can also adjust the sensitivity to the given application and specify quality criteria that must be maintained. In this way, the LSIS 422i smart camera ...





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Laser Marking and Image-based Industrial ID Reader Save Hundreds of Thousands of Dollars
 
Cognex Corporation: An electronics manufacturer produces thousands of different part numbers of high value electronic products intermixed on the same assembly line. The large number of different products built on the line, coupled with the fact that many of the parts that distinguish these products are so similar, made it difficult for assemblers to verify that they were assembling the products correctly. The difficulty in identifying parts, combined with the fast pace of the assembly line, resulted in a large amount of assemblies that required rework or had to be scrapped. The electronics manufacturer previously experienced several hundred thousand dollars a year in losses when incorrect parts were added to, and/or the wrong operations were performed, on assemblies. An additional issue was the inability to easily track the WIP inventory which resulted in large amounts of money tied up in raw materials in process. The manufacturer asked Claire Lasers and several other laser identification system suppliers ...


Cognex advantage image engines combine code reading and vision tools for OEM applications
 
Cognex Corporation introduced Advantage™ Image Engines, a family of programmable vision devices for OEMs. Advantage Image Engines offer superior 1D barcode and 2D Data Matrix code reading, plus a full suite of industry-proven Cognex vision tools that make it possible to solve even the most challenging inspection applications reliably. Advantage Image Engines are designed for easy integration into commercial and industrial equipment and feature a modular design that provides more user control over lighting, communication, and optics. “Equipment makers using image engines for code reading alone can now add powerful new inspection capabilities,” said David Gantt, Vice President of Sales, OEM Vision Engines. “Advantage Image Engines are the only code reading devices that offer vision and give OEMs the added ability to detect defects, locate features and analyze parts. As a leader in vision and ID since 1981 and longtime supplier to OEMs in the semiconductor industry, Cognex has a track record for solving the toughest vision problems and for delivering high speed, reliable performance that minimizes maintenance costs.” ...


Barcode reader with integrated PROFINET
 
The BCL 548i from Leuze electronic is the world's first barcode reader with integrated PROFINET. It is thus capable of being operated directly in PROFINET networks. Furthermore, thanks to integrated switch technology, the BCL 548i can also be used in a line network structure. This minimizes cabling requirements and offers a high level of transparency and flexibility. Simple start-up and operation. With the integrated PROFINET interface, the device can be directly connected to a control. As a result, the usual path via an additional gateway is eliminated. Moreover, with the integrated PROFINET interface, the user can easily operate the device via the control. The device is configured by selecting modules directly in the control and then transferring them from the control directly to the device. Should it be necessary to swap out a device, the configuration is automatically taken over by the new device. By means of the integrated switch function of the BCL 548i, additional devices can be connected to one another in the PROFINET in a line structure, as is typical for fieldbuses. ...


Ultrasonic Fork Frame Light Barrier
 
Labelling always means precision work at maximum speed. Conventional optical fork frame light barriers fail where transparent labels, printed with metal particle lacquers, are to be detected on transparent backing films. The new ELTROTEC ultrasonic fork frame light barrier FA 98 ULTRA has been developed to meet exactly these demands and is working at a precision rate of 100% when triggering labelling machines. With its rim width of 3mm and a fork depth of 70 mm it can be applied for various labels and, due to its depth, even reaches significant trigger points located further on the inside of a carrier material. High repeatability is ensured with a switching frequency of 1 KHz and the simple adjustment of rims and gaps via teach-in. Because of ultrasonic principle there are no effects of extraneous light on the sensor. Also available from ELTROTEC are optical forks of identical type with a breadth of 12 mm, rim width of 3 and 5 mm and a switching frequency of 10 KHz of the FA 98 S series as well as capacitive label sensors for all label types with up to 30 KHz switching frequency for the detection of splices, ...

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Cognex Dataman Barcode Readers deliver best-in-class performance
 
Cognex Corporation introduced two new 1D barcode readers to its DataMan® line of industrial ID readers. The DataMan 100 QL and DataMan 200 QL fixed-mount readers offer best-in-class 1D barcode reading performance. The new readers offer the additional benefit of being easily field-upgraded to add 2D Data Matrix and QR code reading capability if application needs change at a future date. “For roughly the same price as a laser scanner, users can get much more reliable code reading performance,” said Carl Gerst, Director of ID Products at Cognex. “The DataMan QL Series easily reads codes that laser barcode scanners fail to read, such as marks that are low contrast, damaged, or distorted by severe perspective. And even more important, the DataMan QL is future proof. A simple software upgrade enables users to read 2D Data Matrix codes as well as 1D barcodes.” The DataMan QL Series features Cognex 1DMax™, a totally new 1D code reading algorithm which sets a new standard for 1D code reading ...


Reliably read barcodes in every position, Ready-to-use barcode-scanner portals for the omnidirectional reading of barcode labels
 
Leuze electronic: Reading unaligned barcode labels generally requires two or more barcode scanners that are aligned with respect to one another. The new MSPi systems from Leuze electronic are modularly structured and mechanically premounted scanner portals. Electrically wired and preconfigured, they are delivered ready-to-use for nearly every application. With their integrated code fragment technology and high scanning rate, the BCL 500i and BCL 501i series barcode readers used in the portals offer the essential prerequisites for detecting rotated barcode labels. The code fragment technology makes possible the identification of soiled, rotated or damaged codes, and the high, adjustable scanning rate of between 800 and 1,200 scans per second ensures identification even with very high conveyor speeds. With their large depth of field and wide opening angle, the devices can also be used on wide transport systems. Thanks to the flexible design of the MSPi systems, up to 32 of these BCL 500i series barcode readers can be integrated in a single scanner portal. ...


Cognex Offers New DataMan ID Readers With Integrated Liquid Lens
 
Cognex Corporation has expanded its DataMan® 200 line of fixed-mount image-based ID readers with three new models with integrated liquid lens. The following new DataMan models make it easier than ever to leverage the variable focus capability and quick system setup of liquid lens technology: DataMan 200S with integrated liquid lens: For decoding well-formed 1D and 2D codes on a uniform background at five decodes per second. DataMan 200Q high-speed reader with integrated liquid lens: A high-speed ID reader for decoding well-formed codes on a uniform background. Delivers up to 45 decodes per second. DataMan 200X with IDMax® and integrated liquid lens: A high-speed ID reader for the most challenging direct marked codes. Delivers up to 45 decodes per second. The wide range of performance options offered by the DataMan 200 means that users can select the features, speed and price point best suited to their application. The ultra-small packaging of the DataMan 200 makes the system easy to integrate into equipment or onto production lines where space is tight. All DataMan 200 models offer Ethernet connectivity for faster communication speed and ...


Mobile combi-device for greater flexibility
 
Leuze electronic: In the logistics chain, there are an increasing number of interfaces and transitions between various identification technologies. Practicable solutions that link these technologies to one another and meet the requirements of the applications are, thus, all the more important. With the HFM3500D, Leuze electronic presents a combi-device for barcodes and 13.56 MHz RFID with keyboard and display that takes these requirements into account. Information and parameters are highly legible on the 4-line OLED display, even in unfavorable environments. Using the keyboard, which is similar to that found on a mobile phone, the user can easily maneuver through and make selections in the menu structure or type in new information. The combi-device can easily be adapted to an application by means of function selection and configuration. The adjustment options cover everything from the selection of interface and code, display mode, and data output to function preselection. The following functions can be selected: barcode reading, transponder reading, transponder writing, universal reading (transponder or barcode) ...


Cognex Introduces DataMan 200 ID Reader, World’s smallest fixed-mount reader adds Ethernet connectivity and liquid lens technology
 
Cognex Corporation has announced the newest addition to its DataMan® family of ID readers. The new DataMan 200 adds Ethernet connectivity and liquid lens technology to the world’s smallest high performance fixed-mount reader. These new features enable faster communication speed, easier integration with factory controls, and software-driven autofocus for easy, hands-free setup. “The DataMan 200 combines the powerful reading performance and ultra-small size of the DataMan 100 with engineering innovations that improve connectivity, speed and ease of use,” said Carl Gerst, Sr. Director of ID Products. “The system is the first image-based reader to feature full Ethernet connectivity in a package the size of a matchbox. It is also the first to offer liquid lens technology, which makes it ideal for applications that have variable focus requirements.” Ethernet connectivity gives DataMan 200 users the advantage of real-time data and image transfer, and easier integration with plant controllers and information ...

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label sensors, barcode readers

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The Newest Generation of Forked Sensors
 
With the new GS 61 and GS 63 optical forked photoelectric sensors, Leuze electronic has reduced size and, at the same time, improved performance in comparison to previous devices. Now even closer to the dispensing edge, they are characterized above all by improved response times and repeatability. The new GS 61 and GS 63 optical forked photoelectric sensors complement the successful GSU 14B and IGSU 14B ultrasonic forked sensors to create an outstanding performance portfolio. They are specially designed for the detection of non-transparent labels and, with their three millimeter wide fork widths, can be used for a wide range of applications, including the processing of booklets or folded labels. The extremely flat lower fork in slim-line design enables simple installation directly at the dispensing edge and in installation situations with very limited space. The GS 61, the world's smallest forked photoelectric sensor for label technology in industrial quality, offers maximum installation freedom. With very visible markings, both devices enable fast alignment of the label tape. The connection options are ...


Lab efficiency and safety
 
With its comprehensive sensor technologies portfolio for laboratory automation, Baumer offers sensors for presence detection, position verification, level measurement, or object and code identification. Test tubes and microwell plates are often tagged with encoding, such as bar codes. Baumer Smart Vision solutions allow for different encoding types to be detected safely and also offer a character recognition function (OCR). The code identification can be combined with a crosscheck against other relevant specifications. This feature increases the efficiency by allowing several inspection tasks to be easily and flexibly performed in one step. When working with microwell plates, highest precision is everything. The new Series 09 ultrasonic sensors conduct non-contact and cross-contamination-free liquid level sensing in microwell plates with an accuracy of a microliter. It is possible to cascade the nine-millimeter wide sensors, which facilitates scanning the different fill levels in a 96 microwell plate ‘on the fly’ in the course of a single scanning. Certainty about the fill levels is important for the early recognition of potential mistakes and for the verification of the analytical findings. The demands on lab automation systems ...


New Video Instructions for Popular Label Sensor
 
The very popular LRD6110 label sensor from Lion Precision now offers video setup instructions. Unlike photo-eyes (optical sensors), the LRD6110 does not use changes in contrast for operation. The sensor works equally well with standard labels and clear-on-clear labels without the need for “eye-marks.” The setup procedure is slightly different than a photo-eye. To aid customers in getting the highest performance and quickest setup time, Lion Precision now offers a Video TechNote on their web site providing a clear explanation of the concepts and techniques used in adjusting the sensor. “While the sensor is quiet easy to setup thanks to the light bar display, nothing makes instructions clearer than video,” according Mark Kretschmar, communication manager for the company. Other video TechNotes are available. More setup videos are planned for other sensors. Lion Precision manufactures the world’s leading clear-label sensors with nearly 40,000 installed around the world. The company’s primary product line is capacitive and eddy-current noncontact sensors. This technology was adapted for label sensors in 1995 when no other technology could detect clear labels. ...


Mobile code reading solution in automotive, electronics and aerospace industries
 
Accurate Direct Park Mark 2D code reading just went mobile. Building on the huge success of the Cognex DataMan code reader, a new completely mobile 2D code reader has been launched by Fairfield Group Limited. Ideal for usage in the field, this compact solution is already proving a resounding success within the automotive, electronics and aerospace industries. Customer Demand: As one of the leading providers of data mobility, consumables and packaging solutions to a number of industry sectors, Fairfield customers were requesting a more mobile solution to allow them continued reader accuracy but in the field. This would take them a step beyond Bluetooth technology and alleviate any ties they had with current wireless connection, which could not handle remote field usage. Customers also wanted a high performance touch display to immediately view information decoded from 1D and 2D codes. “Customers want to be able to read codes and immediately see the information” commented Lee Wragg, Business Development Manager at Fairfield. ”They don’t want to have to carry a laptop around in the field, they need a portable read and view solution”.  ...


New software announced for Cognex DataMan ID Readers - DataMan 100 now reads up to 128 codes in a single field of view
 
Cognex® Corporation (NASDAQ - CGNX), the world's leading supplier of machine vision systems and industrial ID readers, today announced new software that expands the decoding capabilities of the DataMan® 100 vision-based ID readers and provides additional code support for all models in the DataMan product family. With the new software release 3.2, DataMan 100 fixed-mount ID readers can now simultaneously read up to 128 codes in a single field of view—even with mixed code types—opening up many new application possibilities. “Many manufacturers continue to use a traditional 1D barcode label for the product ID, but have added a direct-marked 2D code to store the serial number, batch number, and date and lot code. They want to read both codes simultaneously for tracking and tracing products through their manufacturing process, and our new multicode feature is perfect for them,” said Carl Gerst, Cognex ID Reader Business Unit Manager. “Others want to read codes on multiple products that appear in the same field of view due to their small size, such as components on a printed circuit board or medical vials in a tray. ...

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ID Readers save assembly time and improve tracking of surgical instruments
 
Cognex Corporation: Assembling accurate sets of instruments for the many different types of surgery performed in a typical hospital is a time-consuming and difficult manual task at most hospitals. Technicians in the central sterile department typically wash instruments, re-assemble them into sets based on pick lists provided by surgeons, and sterilise them so they are ready for the next day’s surgery. The problem is that when surgeons open the kit the next day instruments may be missing and it may be necessary to delay surgery while technicians race around looking for them. Censis has developed a software product called Censitrac that allows hospitals to set up surgical set pick lists and then ensures that the correct instruments are loaded into surgical sets. A 2D Data Matrix barcode is electrochemically applied to each instrument and this barcode is scanned during the assembly process to ensure accurate set assembly and track the location of every instrument. It’s very difficult to read a barcode on the shiny surface of a surgical instrument. Censis went through five different generations of ID readers ...


Compact—more compact—LSIS 120
 
The new LSIS 120 series from Leuze electronic combines barcode and 2D-code reading in a highly efficient and industrial-suited manner. Until now, different systems were usually necessary for reading barcodes and 2D codes. These times have passed for automated handling and testing systems, robot systems and analysis automation. With the LSIS 120, Leuze electronic has brought a code reader to market that can reliably read one-dimensional barcodes, as well as 2D codes. The LSIS 120 (with either RS-232 or USB interface) operates with fixed focus and a large depth of field. Both types are characterised by a large reading field with precise, wide-angle optics. Short read distances are also possible. All common barcodes and 2D codes are read omnidirectionally—they do not need to be arranged in a specific direction. The LSIS 120 enables continuous traceability of parts with code labels, from the raw producer to the end consumer, as is increasingly required for circuit boards, tools, food and in the automotive industry. Another area of use is manual reading, where the code is held under a fixed reader. This considerably accelerates processes at ...


UVX Luminescence Sensors - See the Invisible, Better performance for one-tenth the cost of visions systems
 
EMX Industries Inc.: New UV sensor identifies the presence of grease, glue, labels, wood, thread, rubber, paint, UV ink, UV crayon, and more. Confirm manufacturing processes more reliably than vision systems that cost ten times more. The UVX 300 luminescence sensor with patented technology is the clear choice because: - Unique numerical display lets you see the intensity of each reading. Now it's easy to refine processes and hysteresis. - 3 to 6 times the range of any competing sensor. Won't get bumped or dirtied by target. - Only UV sensor with both auto-teach and manual calibration. Easy for low-skill operators, but able to be finely tuned. - Adjustable UV light projection and high resolution allow pin-head size detection. - Fast and convenient integration. In one sensor you get both analog and discrete output, auto-detect for PNP/NPN. - Smallest and fastest on the market. ...


A new generation of ultrasonic forked sensors
 
The established range of forked sensors with ultrasonic technology from Leuze has been developed to a new level, offering users a range of innovative functions and unique performance credentials. The ultrasonic forked sensors developed by Leuze electronic for label detection are capable of recognizing every conceivable material combination with paper, film, metallized film labels or thin metal film on all kinds of different backing materials with a high degree of dispensing accuracy. Its generous mouth width allows it to easily cope with non-standard label types such as booklets or leporellos. Leuze has now taken this product series onto a higher development level, and with its new IGSU 14B is offering a range of innovative functions plus unique performance credentials. Users already familiar with the proven Leuze forked sensor series GSU 14 will immediately notice the added “I” in the type designation. This is an identifying feature typically used by Leuze to denote a separate warning input. This type of device has its own integrated self-monitoring facility and is capable of indicating errors during teach-in and in ...


So many labels, so little time…just use Checker
 
Cognex: OTE Group based in the Netherlands, produce and export special hydrating, cleaning and lubricating fluids for the lens care market. As well as their own three product lines they deliver more than 1000 private labels to customers with their own brands. Delivering the finished products all over the world, they need to be sure that all bottles reach their destinations in perfect condition and in good time. In addition, OTE face the strict requirements of the medical and pharmaceutical industry. Previously, quality control was assured manually by the naked eye. But when faced with the challenge of boosting their quality the company decided to use the Cognex Checker to ensure that the production code is present and also to check if the label is on the bottle. Using Checker ensures that quality control is improved meaning better traceability and faster more reliable production. OTE Group maintain high quality standards conforming to ISO standards for filling and manufacturing and so they cannot afford to take chances. Checker – reliable part detection even on high speed production lines: Cognex vision sensors are the simple and affordable solution for verifying the presence of product and packaging features. Essentially a versatile "multi-sensor", a single Checker detects features that would require multiple photoelectric sensors, or ...

 

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