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Barcode reader with integrated PROFINET
 
Barcode reader with integrated PROFINETThe BCL 548i from Leuze electronic is the world's first barcode reader with integrated PROFINET. It is thus capable of being operated directly in PROFINET networks. Furthermore, thanks to integrated switch technology, the BCL 548i can also be used in a line network structure. This minimizes cabling requirements and offers a high level of transparency and flexibility. Simple start-up and operation. With the integrated PROFINET interface, the device can be directly connected to a control. As a result, the usual path via an additional gateway is eliminated. Moreover, with the integrated PROFINET interface, the user can easily operate the device via the control. The device is configured by selecting modules directly in the control and then transferring them from the control directly to the device. Should it be necessary to swap out a device, the configuration is automatically taken over by the new device. By means of the integrated switch function of the BCL 548i, additional devices can be connected to one another in the PROFINET in a line structure, as is typical for fieldbuses. ...





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Cognex Offers New DataMan ID Readers With Integrated Liquid Lens
 
Cognex Corporation has expanded its DataMan® 200 line of fixed-mount image-based ID readers with three new models with integrated liquid lens. The following new DataMan models make it easier than ever to leverage the variable focus capability and quick system setup of liquid lens technology: DataMan 200S with integrated liquid lens: For decoding well-formed 1D and 2D codes on a uniform background at five decodes per second. DataMan 200Q high-speed reader with integrated liquid lens: A high-speed ID reader for decoding well-formed codes on a uniform background. Delivers up to 45 decodes per second. DataMan 200X with IDMax® and integrated liquid lens: A high-speed ID reader for the most challenging direct marked codes. Delivers up to 45 decodes per second. The wide range of performance options offered by the DataMan 200 means that users can select the features, speed and price point best suited to their application. The ultra-small packaging of the DataMan 200 makes the system easy to integrate into equipment or onto production lines where space is tight. All DataMan 200 models offer Ethernet connectivity for faster communication speed and ...





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Lab efficiency and safety
 
Baumer sensor technologies portfolio for laboratory automation: sensors for presence detection, position verification, level measurement, or object and code identificationWith its comprehensive sensor technologies portfolio for laboratory automation, Baumer offers sensors for presence detection, position verification, level measurement, or object and code identification. Test tubes and microwell plates are often tagged with encoding, such as bar codes. Baumer Smart Vision solutions allow for different encoding types to be detected safely and also offer a character recognition function (OCR). The code identification can be combined with a crosscheck against other relevant specifications. This feature increases the efficiency by allowing several inspection tasks to be easily and flexibly performed in one step. When working with microwell plates, highest precision is everything. The new Series 09 ultrasonic sensors conduct non-contact and cross-contamination-free liquid level sensing in microwell plates with an accuracy of a microliter. It is possible to cascade the nine-millimeter wide sensors, which facilitates scanning the different fill levels in a 96 microwell plate ‘on the fly’ in the course of a single scanning. Certainty about the fill levels is important for the early recognition of potential mistakes and for the verification of the analytical findings. The demands on lab automation systems are ...





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ID Readers save assembly time and improve tracking of surgical instruments
 
Cognex ID ReadersCognex Corporation: Assembling accurate sets of instruments for the many different types of surgery performed in a typical hospital is a time-consuming and difficult manual task at most hospitals. Technicians in the central sterile department typically wash instruments, re-assemble them into sets based on pick lists provided by surgeons, and sterilise them so they are ready for the next day’s surgery. The problem is that when surgeons open the kit the next day instruments may be missing and it may be necessary to delay surgery while technicians race around looking for them. Censis has developed a software product called Censitrac that allows hospitals to set up surgical set pick lists and then ensures that the correct instruments are loaded into surgical sets. A 2D Data Matrix barcode is electrochemically applied to each instrument and this barcode is scanned during the assembly process to ensure accurate set assembly and track the location of every instrument. It’s very difficult to read a barcode on the shiny surface of a surgical instrument. Censis went through five different generations of ID readers ...





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Compact—more compact—LSIS 120
 
Leuze barcode readerThe new LSIS 120 series from Leuze electronic combines barcode and 2D-code reading in a highly efficient and industrial-suited manner. Until now, different systems were usually necessary for reading barcodes and 2D codes. These times have passed for automated handling and testing systems, robot systems and analysis automation. With the LSIS 120, Leuze electronic has brought a code reader to market that can reliably read one-dimensional barcodes, as well as 2D codes. The LSIS 120 (with either RS-232 or USB interface) operates with fixed focus and a large depth of field. Both types are characterised by a large reading field with precise, wide-angle optics. Short read distances are also possible. All common barcodes and 2D codes are read omnidirectionally—they do not need to be arranged in a specific direction. The LSIS 120 enables continuous traceability of parts with code labels, from the raw producer to the end consumer, as is increasingly required for circuit boards, tools, food and in the automotive industry. Another area of use is manual reading, where the code is held under a fixed reader. This considerably accelerates processes at ...





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A new generation of ultrasonic forked sensors
 
ultrasonic forked sensorsThe established range of forked sensors with ultrasonic technology from Leuze has been developed to a new level, offering users a range of innovative functions and unique performance credentials. The ultrasonic forked sensors developed by Leuze electronic for label detection are capable of recognizing every conceivable material combination with paper, film, metallized film labels or thin metal film on all kinds of different backing materials with a high degree of dispensing accuracy. Its generous mouth width allows it to easily cope with non-standard label types such as booklets or leporellos. Leuze has now taken this product series onto a higher development level, and with its new IGSU 14B is offering a range of innovative functions plus unique performance credentials. Users already familiar with the proven Leuze forked sensor series GSU 14 will immediately notice the added “I” in the type designation. This is an identifying feature typically used by Leuze to denote a separate warning input. This type of device has its own integrated self-monitoring facility and is capable of indicating errors during teach-in and in ...





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A selection of recently published

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Label sensors / Barcode readers / ID readers

 

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Laser Marking and Image-based Industrial ID Reader Save Hundreds of Thousands of Dollars
 
Image-based Industrial ID ReaderCognex Corporation: An electronics manufacturer produces thousands of different part numbers of high value electronic products intermixed on the same assembly line. The large number of different products built on the line, coupled with the fact that many of the parts that distinguish these products are so similar, made it difficult for assemblers to verify that they were assembling the products correctly. The difficulty in identifying parts, combined with the fast pace of the assembly line, resulted in a large amount of assemblies that required rework or had to be scrapped. The electronics manufacturer previously experienced several hundred thousand dollars a year in losses when incorrect parts were added to, and/or the wrong operations were performed, on assemblies. An additional issue was the inability to easily track the WIP inventory which resulted in large amounts of money tied up in raw materials in process. The manufacturer asked Claire Lasers and several other laser identification system suppliers ...





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Ultrasonic Fork Frame Light Barrier
 
Ultrasonic Fork Frame Light Barrier FA 98 Ultra from EltrotecLabelling always means precision work at maximum speed. Conventional optical fork frame light barriers fail where transparent labels, printed with metal particle lacquers, are to be detected on transparent backing films. The new ELTROTEC ultrasonic fork frame light barrier FA 98 ULTRA has been developed to meet exactly these demands and is working at a precision rate of 100% when triggering labelling machines. With its rim width of 3mm and a fork depth of 70 mm it can be applied for various labels and, due to its depth, even reaches significant trigger points located further on the inside of a carrier material. High repeatability is ensured with a switching frequency of 1 KHz and the simple adjustment of rims and gaps via teach-in. Because of ultrasonic principle there are no effects of extraneous light on the sensor. Also available from ELTROTEC are optical forks of identical type with a breadth of 12 mm, rim width of 3 and 5 mm and a switching frequency of 10 KHz of the FA 98 S series as well as capacitive label sensors for all label types with up to 30 KHz switching frequency for the detection of splices, ...





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Reliably read barcodes in every position, Ready-to-use barcode-scanner portals for the omnidirectional reading of barcode labels
 
MSPi scanner portal with premounted barcode readersLeuze electronic: Reading unaligned barcode labels generally requires two or more barcode scanners that are aligned with respect to one another. The new MSPi systems from Leuze electronic are modularly structured and mechanically premounted scanner portals. Electrically wired and preconfigured, they are delivered ready-to-use for nearly every application. With their integrated code fragment technology and high scanning rate, the BCL 500i and BCL 501i series barcode readers used in the portals offer the essential prerequisites for detecting rotated barcode labels. The code fragment technology makes possible the identification of soiled, rotated or damaged codes, and the high, adjustable scanning rate of between 800 and 1,200 scans per second ensures identification even with very high conveyor speeds. With their large depth of field and wide opening angle, the devices can also be used on wide transport systems. Thanks to the flexible design of the MSPi systems, up to 32 of these BCL 500i series barcode readers can be integrated in a single scanner portal. ...





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Mobile combi-device for greater flexibility
 
HFM3500D combi-device for barcodes and 13.56 MHz RFID with keyboard and displayLeuze electronic: In the logistics chain, there are an increasing number of interfaces and transitions between various identification technologies. Practicable solutions that link these technologies to one another and meet the requirements of the applications are, thus, all the more important. With the HFM3500D, Leuze electronic presents a combi-device for barcodes and 13.56 MHz RFID with keyboard and display that takes these requirements into account. Information and parameters are highly legible on the 4-line OLED display, even in unfavorable environments. Using the keyboard, which is similar to that found on a mobile phone, the user can easily maneuver through and make selections in the menu structure or type in new information. The combi-device can easily be adapted to an application by means of function selection and configuration. The adjustment options cover everything from the selection of interface and code, display mode, and data output to function preselection. The following functions can be selected: barcode reading, transponder reading, transponder writing, universal reading (transponder or barcode) ...





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Cognex Introduces DataMan 200 ID Reader, World’s smallest fixed-mount reader adds Ethernet connectivity and liquid lens technology
 
The new DataMan® 200 ID reader from Cognex features built-in Ethernet connectivity and liquid lens technologyCognex Corporation has announced the newest addition to its DataMan® family of ID readers. The new DataMan 200 adds Ethernet connectivity and liquid lens technology to the world’s smallest high performance fixed-mount reader. These new features enable faster communication speed, easier integration with factory controls, and software-driven autofocus for easy, hands-free setup. “The DataMan 200 combines the powerful reading performance and ultra-small size of the DataMan 100 with engineering innovations that improve connectivity, speed and ease of use,” said Carl Gerst, Sr. Director of ID Products. “The system is the first image-based reader to feature full Ethernet connectivity in a package the size of a matchbox. It is also the first to offer liquid lens technology, which makes it ideal for applications that have variable focus requirements.” Ethernet connectivity gives DataMan 200 users the advantage of real-time data and image transfer, and easier integration with plant controllers and information ...





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The Newest Generation of Forked Sensors
 
GS 61 and GS 63 optical forked photoelectric sensorsWith the new GS 61 and GS 63 optical forked photoelectric sensors, Leuze electronic has reduced size and, at the same time, improved performance in comparison to previous devices. Now even closer to the dispensing edge, they are characterized above all by improved response times and repeatability. The new GS 61 and GS 63 optical forked photoelectric sensors complement the successful GSU 14B and IGSU 14B ultrasonic forked sensors to create an outstanding performance portfolio. They are specially designed for the detection of non-transparent labels and, with their three millimeter wide fork widths, can be used for a wide range of applications, including the processing of booklets or folded labels. The extremely flat lower fork in slim-line design enables simple installation directly at the dispensing edge and in installation situations with very limited space. The GS 61, the world's smallest forked photoelectric sensor for label technology in industrial quality, offers maximum installation freedom. With very visible markings, both devices enable fast alignment of the label tape. The connection options are ...





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New Video Instructions for Popular Label Sensor
 
The very popular LRD6110 label sensor from Lion Precision now offers video setup instructions. Unlike photo-eyes (optical sensors), the LRD6110 does not use changes in contrast for operation. The sensor works equally well with standard labels and clear-on-clear labels without the need for “eye-marks.” The setup procedure is slightly different than a photo-eye. To aid customers in getting the highest performance and quickest setup time, Lion Precision now offers a Video TechNote on their web site providing a clear explanation of the concepts and techniques used in adjusting the sensor. “While the sensor is quiet easy to setup thanks to the light bar display, nothing makes instructions clearer than video,” according Mark Kretschmar, communication manager for the company. Other video TechNotes are available. More setup videos are planned for other sensors. Lion Precision manufactures the world’s leading clear-label sensors with nearly 40,000 installed around the world. The company’s primary product line is capacitive and eddy-current noncontact sensors. This technology was adapted for label sensors in 1995 when no other technology could detect clear labels. ...





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Mobile code reading solution in automotive, electronics and aerospace industries
 
Cognex mobile 2D code readerAccurate Direct Park Mark 2D code reading just went mobile. Building on the huge success of the Cognex DataMan code reader, a new completely mobile 2D code reader has been launched by Fairfield Group Limited. Ideal for usage in the field, this compact solution is already proving a resounding success within the automotive, electronics and aerospace industries. Customer Demand: As one of the leading providers of data mobility, consumables and packaging solutions to a number of industry sectors, Fairfield customers were requesting a more mobile solution to allow them continued reader accuracy but in the field. This would take them a step beyond Bluetooth technology and alleviate any ties they had with current wireless connection, which could not handle remote field usage. Customers also wanted a high performance touch display to immediately view information decoded from 1D and 2D codes. “Customers want to be able to read codes and immediately see the information” commented Lee Wragg, Business Development Manager at Fairfield. ”They don’t want to have to carry a laptop around in the field, they need a portable read and view solution”.  ...





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New software announced for Cognex DataMan ID Readers - DataMan 100 now reads up to 128 codes in a single field of view
 
Cognex DataMan ID ReadersCognex® Corporation (NASDAQ - CGNX), the world's leading supplier of machine vision systems and industrial ID readers, today announced new software that expands the decoding capabilities of the DataMan® 100 vision-based ID readers and provides additional code support for all models in the DataMan product family. With the new software release 3.2, DataMan 100 fixed-mount ID readers can now simultaneously read up to 128 codes in a single field of view—even with mixed code types—opening up many new application possibilities. “Many manufacturers continue to use a traditional 1D barcode label for the product ID, but have added a direct-marked 2D code to store the serial number, batch number, and date and lot code. They want to read both codes simultaneously for tracking and tracing products through their manufacturing process, and our new multicode feature is perfect for them,” said Carl Gerst, Cognex ID Reader Business Unit Manager. “Others want to read codes on multiple products that appear in the same field of view due to their small size, such as components on a printed circuit board or medical vials in a tray. ...





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UVX Luminescence Sensors - See the Invisible, Better performance for one-tenth the cost of visions systems
 
EMX - UV sensorEMX Industries Inc.: New UV sensor identifies the presence of grease, glue, labels, wood, thread, rubber, paint, UV ink, UV crayon, and more. Confirm manufacturing processes more reliably than vision systems that cost ten times more. The UVX 300 luminescence sensor with patented technology is the clear choice because: - Unique numerical display lets you see the intensity of each reading. Now it's easy to refine processes and hysteresis. - 3 to 6 times the range of any competing sensor. Won't get bumped or dirtied by target. - Only UV sensor with both auto-teach and manual calibration. Easy for low-skill operators, but able to be finely tuned. - Adjustable UV light projection and high resolution allow pin-head size detection. - Fast and convenient integration. In one sensor you get both analog and discrete output, auto-detect for PNP/NPN. - Smallest and fastest on the market. ...





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So many labels, so little time…just use Checker
 
Cognex vision sensorsCognex: OTE Group based in the Netherlands, produce and export special hydrating, cleaning and lubricating fluids for the lens care market. As well as their own three product lines they deliver more than 1000 private labels to customers with their own brands. Delivering the finished products all over the world, they need to be sure that all bottles reach their destinations in perfect condition and in good time. In addition, OTE face the strict requirements of the medical and pharmaceutical industry. Previously, quality control was assured manually by the naked eye. But when faced with the challenge of boosting their quality the company decided to use the Cognex Checker to ensure that the production code is present and also to check if the label is on the bottle. Using Checker ensures that quality control is improved meaning better traceability and faster more reliable production. OTE Group maintain high quality standards conforming to ISO standards for filling and manufacturing and so they cannot afford to take chances. Checker – reliable part detection even on high speed production lines: Cognex vision sensors are the simple and affordable solution for verifying the presence of product and packaging features. Essentially a versatile "multi-sensor", a single Checker detects features that would require multiple photoelectric sensors, or ...





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