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Capacitive Sensors, Capacitive Position Sensors and Their Applications
 
Capacitive Position SensorsPhysik Instrumente (PI): Many application areas today require the highest of measurement accuracies, with resolutions in the nanometer or subnanometer realm. Examples range from semiconductors and biotechnology through quality assurance and automotive to metrology and microscopy. Even in “normal” machining, more and more automated tasks require high-accuracy positioning, which means that suitably high-precision measuring equipment is essential. This places high demands on the sensors used. In addition, the sensors must be as easy to integrate in the application as possible, and usually must also exhibit excellent dynamic performance. The accuracy and repeatability of the sensors used is a major determinant of the performance of any positioning system. Anyone requiring the maximum possible accuracy—in the nanometer or even picometer realm—will be using capacitive sensors. One specialist in the area of nanopositioning systems manufacture is PI (Physik Instrumente), a company which has long been a moving force in the development of high-precision capacitive sensors, capacitive position sensors, mostly for use in its own products. Today, capacitive sensors, capacitive position sensors of various different types, some with resolutions down into the subnanometer realm, have their own place in the product palette. Capacitive sensor metrology has more to offer than just high accuracy: The sensors provide non-contact measurements of the actual position of the moved object directly—accuracy, stability and bandwidth are substantially better than those obtained with conventional LVDT or SGS sensors. ...





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New Contact-Free Capacitive Level Switch Allows For Complete Media Compatibility
 
Contact-Free Capacitive Level SwitchSensortechnics’ new CLW series detects point levels of liquids and granular or pulverised materials without contacting the media. The user can easily adjust a high and low switch point with a hysteresis of less than 25 mm. The CLW device uses a new non-invasive capacitive sensor technology and allows for complete media compatibility and sterility. Due to its miniature size these level switches can be perfectly integrated into OEM devices. The CLW sensor can be mounted to the outside of a container or vessel and is able to measure through almost any non-metallic wall material. The level switch is highly flexible and can be easily calibrated to measure to the desired levels, media and application set-up. The CLW series achieves a very high accuracy and reliability due to an additional reference electrode which compensates for all changes in ambient environmental conditions such as temperature and humidity. Additionally, Sensortechnics can also provide continuously measuring level sensors based on the same contact-free capacitive technology.  ...





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New Capacitec Non-Contact Capacitive Gap and Parallelism Sensor Systems Improve Solar Panel Production Efficiencies
 
Capacitec Non-Contact Capacitive Gap and Parallelism Sensor SystemsCapacitec, a global leader in the design and manufacture of non-contact capacitive displacement, gap and parallelism sensing technologies for scientific and industrial customers, has announced the debut of a series of non-contact capacitive gap and parallelism sensor systems for the solar panel market. The systems are designed to measure the precise distance between liquid, anti-reflective and CVD coating head-to-media during solar panel production, helping manufacturers maintain thin-film coating uniformity, while improving yields and efficiencies. The unique expertise of Capacitec within the solar panel manufacturing market is the culmination of more than 15 years of successful implementation of measurement technology within the semiconductor manufacturing equipment, as well as in design of slot die coater gap measurement systems sold to both OEM’s and end users, working with customers such as 3M, DuPont and Avery Dennison. Within the liquid coating market, Capacitec has successfully collaborated with leading global manufacturers of labels, tapes and films, as well as slot die suppliers, to develop new systems that more precisely measure coater gaps. These systems have made dramatic improvements over traditional gap measurement methods ...





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Accumeasure 1500 - Capacitance Measurement Systems
 
Accumeasure 1500, Capacitance Measurement SystemsAffordable, multi-channel capacitive measurement sensors for a wide variety of general gaging applications. MTI Instruments Inc.: Affordable Non-contact Gaging Sensors. The Accumeasure 1500 is a multi-channel capacitive displacement sensor for production, quality control or laboratory applications. With a frequency response up to 5 kHz, and low noise levels, it is ideal for a multitude of general gaging applications. Using a patented approach, the probe to target gap is converted to a linear 0-10 Vdc output. Displacement, position or vibration is presented on the digital display, or can be output to an oscilloscope or data acquisition system. Optional push/pull probes are available for ungrounded targets. Applications: * Dimensional Gaging, * Shaft Runout, * Structural Analysis, * Film Thickness, * Motor Vibration, * Micro-Positioning, * Web Thickness, * Alignment, * Leveling ...





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ACCUMEASURE 9000 - Capacitance Measurement Systems
 
ACCUMEASURE 9000, Capacitance Measurement SystemsUltra-high precision capacitive measurement sensor offering nanometer accuracy and stability. MTI Instruments Inc.: An Ultra-high Precision Capacitance Gage Offering Nanometer Accuracy. Outstanding accuracy, stability and repeatability are the hallmarks of the Accumeasure System 9000, a high-resolution, capacitance-based instrument that provides the perfect solution to many previously unattainable measurement applications. Fast response time and extremely low noise levels make it ideal for critical measurements of targets such as rotating spindles/shafts, disks, tires, X-Y stages and semiconductor wafers. The AS-9000 delivers nanometer level resolution for ultra-high-precision measurements - each and every time. It is portable, lightweight, compact, and setup is fast and easy. Applications: * Positioning, * Vibration, * Profiling, * Displacement, * Go/no-go Decisions, * Focusing, * Thickness, * Dimensional Gaging, * Alignment ...





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Accumeasure MicroCap - Capacitance Measurement Systems
 
Accumeasure MicroCap, Capacitance Measurement SystemsCustom High Accuracy OEM solutions for micro-positioning and feedback control applications. MTI Instruments Inc.: The Accumeasure MicroCap is a compact, custom designed, OEM capacitance system for high-precision non-contact measurement. It provides exceptional value and offers sub-nanometer resolution, extremely high stability and fast response time, making it ideal for micro-positioning, thermal correction, focusing and closed loop control applications. The MicroCap utilizes MTII’s latest capacitance amplifier design, backed by nearly 50 years of product line history and thousands of installations worldwide. Applications: * Servo-loop positioning control, * Precision dimensional gauging, * Lens adjustment/focusing, * Flatness and profile measurements, * Vibration monitoring, * Shaft run-out and analysis, * Thermal expansion monitoring ...





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Condition Monitoring with DSC Sensors
 
Condition Monitoring with DSC SensorsBalluff: Proactive maintenance offers enormous potential for cost savings. Equipment and machines having this feature provide significant competitive advantages. Reliable function diagnostics is especially important in high-dynamic machines, used for example in the printing and paper industry and in cigarette manufacturing. With their Dynamic Sensor Control (DSC), sensor specialist and networking provider Balluff offers a completely new and cost-effective way to detect quality deviations in the manufacturing process in real time indirectly through the sensors. Here Balluff boasts not only a complete portfolio of inductive, photoelectric and capacitive sensors, but also the matching full range of connectivity and networking products. With Dynamic Sensor Control the value of a machine design can be significantly increased, since the user profits from greater up-time, simpler startup and more efficient maintenance. This is made possible through DSC-compatible sensors, a special Balluff version of already proven standard binary sensors which can output not only the switching and an error signal, but also warning and trend messages. The increasing contamination of a photoelectric sensor, wandering of a target in the direction of the inductive sensor ...





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Capacitive sensors with new technology
 
capacitive sensors from Micro-EpsilonThe latest range of capacitive sensors from Micro-Epsilon is based on a completely new technology. A special ceramic substrate provides the capaNCDT CSH (Hybrid) sensors with extreme temperature stability. New sensor geometries are also possible which enable the production of a sensor with a height of 4mm. These flat sensors are called capaNCDT CSH-FL. Using two drilled holes on the sensor, the flat sensors can be mounted quickly and easily; as before, the cylindrical sensors can be mounted by clamping The sensors are also available for use in ultra-high vacuums (UHV) and clean rooms where, for example, freedom from contamination of the materials is also important. Due to the integrated cable on the sensor side, there are two significant benefits: installation space is significantly reduced and the risks arising from an additional plug connector, e.g. accidental detachment, are eliminated. The new technology and the modular design of the sensor enable Micro-Epsilon to respond very quickly to customer requirements. The CSH sensors are currently available with measuring ranges between 0.2mm and 1.2mm. Other measuring ranges are being developed. The hybrid sensors ...





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New Capacitive Sensor Technology Allows for Continuous and Contact-Free Level Measurement
 
contact-free capacitive sensor technology to continuously measure the fill level of liquids as well as granular or pulverized materialsSensortechnics’ CLC series uses a new contact-free capacitive sensor technology to continuously measure the fill level of liquids as well as granular or pulverized materials. The miniature sensor can be easily mounted to the outside of a container or vessel and is able to measure through almost any non-metallic wall material. The level sensing range of the standard device is up to 10 cm which can be enlarged in special multi-sensor configurations. The non-invasive design, with no contact between the sensor and the fluid, eliminates all media compatibility and sterility issues. The device is highly flexible and the user can easily calibrate the sensor to measure to the desired levels, media and application set-up. The CLC series achieves a very high accuracy and reliability due to an additional reference electrode which compensates for all changes in ambient environmental conditions such as temperature and humidity. As an optional safety feature the sensor can be supplied with an extra sensing pad to detect if a container is actually present or not. The CLC sensor offers an analog voltage output as well as a digital interface. Sensortechnics can also provide modifications of its capacitive level sensor ...





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Capacitance Measurement Systems
 
Capacitance Measurement Systems, capacitance measurement sensorsMTI Instruments Inc.: Highly accurate, stable capacitance measurement sensors and probe systems for a wide variety of displacement, position, vibration and dimensional gauging applications. Our Accumeasure product line consists of single and multiple channel capacitance rack systems that can accept up to 10 capacitance sensors with individual analog measurement outputs. Custom OEM capacitance sensors are available for intergration into machine tools and inspection systems with linearity to 0.01% of the measurement range.  ...





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ACCUMEASURE 5000 - Capacitance Measurement Systems
 
ACCUMEASURE 5000, Capacitance Measurement SystemsHigh frequency capacitive measurement sensor for displacement, vibration and runout measurements with nanometer accuracy. MTI Instruments Inc.: High-Precision, Non-contact Displacement and Vibration Measuring System with Nanometer Accuracy. The advanced amplifier circuitry provides a frequency response from dc to 20 kHz with a corresponding noise level of 0.01 mV rms/Hz√0.5 The Accumeasure 5000 can be used with any of MTI's standard or custom designed miniature sensor probes for unmatched linearity, stability and resolution. The Accumeasure System 5000 is available in either single or dual channel designs. The dual channel model includes a summing amplifier for applications that require sum or difference measurements. Applications: * Spindle Runout, * Displacement, * Flatness, * Engine Dynamics, * Positioning, * Profiling, * Vibration, * Structural Dynamics, * Dimensional Measurements ...





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Capacitive Sensors - Aggressive media safely detected
 
Baumer Capacitive SensorsBaumer Electric: In quite a number of fill level applications there are liquids to be detected which require sensor housings and media containers to be made of materials of strongly improved properties due to their chemical reactivity. The new Baumer capacitive sensors provide interesting new approaches to many of these challenging cases. Since the sensors' electrical field of detection is capable of penetrating through insulating materials such as plastics, glass, cardboard etc., non invasive detection of both liquids and solid matter is possible from the outside. Capacitive sensors can therefore monitor fill levels in closed containers whilst being attached to the outside container wall. Compared to sensing methods requiring direct contact with matter, there are a number of advantages. On one hand, this approach provides an excellent protection for the sensor itself, which assures a long live expectancy as well as a high degree of process safety. On the other hand, the medium to be detected or monitored cannot be contaminated by the sensor’s housing. The detection behaviour of capacitive sensors is influenced by the dielectric constant of the surrounding materials. Certain limitations apply when detecting liquids and objects exhibiting a low dielectric constant using the existing, flush-mounted capacitive sensors ...





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Inductive High Temperature Sensors - Hot Heads ...
 
Baumer IFRH series of inductive high temperature sensorsBaumer Electric: Baumer’s IFRH series of inductive high temperature sensors have been designed for operating temperatures ranging from -25 °C to +180 °C. The two part proximity switches intended for flush front face installation are available in M8, M12 and M18 designs with chromium nickel steel housings. With an overall length of a mere 30 mm, the M8 sensor is ideal for installation under conditions of limited space. Depending on the housing size, the nominal switching distance ranges from a minimum of 1 mm up to a maximum of 5 mm. An FEP jacketed cable allows the processing electronics to be separated from the actual sensor head and to thus be easily and protectively installed outside the hot range. The operating voltage range lies between 10...30 VDC, while the protection class is IP 67. In addition, Baumer also offers capacitive high temperature sensors for detecting nonmetallic components in hot environments. ...





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New capacitive measurement system with sub-nanometre resolution
 
capacitive measurement systemOnly a short time after introducing its new single-channel measurement systems, Micro-Epsilon is now offering a new capacitive multi-channel measurement system, which guarantees extremely high resolution and accuracies. According to the manufacturer, the new capaNCDT500 provides a resolution in the range of hundredths of a nanometre and supersedes the existing capaNCDT600 series. An Ethernet port with 24-bit resolution is available, so that data obtained can be output as error-free as possible. The new system is modular in its design and can accept up to eight measuring channels, depending on requirements. For this, the controllers, in all the major European card formats, are inserted in the housing. A version with an integrated preamplifier, as well as one with an external preamplifier, are available, which enables cable lengths of up to 20m between sensor and controller. The sensors operate virtually independent of temperature and so can be used at ...





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ACCUMEASURE 500 - Capacitance Measurement Systems
 
ACCUMEASURE 500, Capacitance Measurement SystemsCompact 6-channel capacitance system designed for brake rotor and other compact, multi-channel applications. MTI Instruments Inc.: The Accumeasure 500 compact capacitance rack system accepts up to 6 standard or MTII’s proprietary push/pull capacitance amplifiers. The modular design allows customers to populate the rack with thier required number of measurement channels and summing amplifiers for thickness or differential measurements. Compact by design, the Accumeasure 500 is ideal for in vehicle testing of brake rotors, axel runout or thermal expansion testing. Applications: * Dimensional Gaging, * Shaft Runout, * Structural Analysis, * Film Thickness, * Motor Vibration, * Micro-Positioning, * Web Thickness, * Alignment, * Leveling ...





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Level measurement in cavities with only 4mm diameter
 
SNT Sensortechnik AG: Many industrial applications can be solved with the miniature ultrasonic sensors series UPS, where optical, inductive or capacitive sensors might have problems with detection. Furthermore with the UPS sensors with analogue output a precise distance or level measurement can be realized, with a precision of approx. 0.3mm, with 0…10V or 4…20mA output. The special version “FOCUS Beam” (center on picture) has a focusing device for the ultrasound. It has been particularly successful in various applications. It proved its advantage in the detection through very narrow openings. Since the FOCUS Beam does not have any disadvantageous blind range, one can place it very close (few millimeters only) to the opening of a cavity. There the beam is only 3mm wide in diameter. This allows e.g. to measure the level in only 4mm wide cavities with an accuracy of only few 1/10mm. The other special version "CP" (Chemical Protection, right on picture) has a PTFE diaphragm with a protective sleeve. This can be used as a level sensor ...





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